2k-3 Swap and adding headlight
So I am going to swap the 2k-2 I have on my bike (2006 EC250) for a 2k-3 as well as add a headlight. So I thought I would document with pictures, wiring etc in a thread.
Parts List: 2k-3 stator Regulator/Rectifier Trail Tech Part #7003-RR150 3 position switch w/Kill Switch Trail Tech Part #040-HBS-02 X2 Halogen Head Light Trail Tech Part #36T2-70 Flywheel Puller Motion Pro Part #08-0026 Battery Turn Tech 2.5 Ahr Battery LED tail light; rear fender seems pretty floppy already. Is a tail light just going to make it a lot worse? How do you mount it? Suggestion on which one? What am I forgetting in my parts list? Thanks |
Since you are adding a battery i assume you are planning to convert from an AC to DC system?
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If you are going trailTech. You might want to look into
getting a whole kit. Something like this. http://www.trailtech.net/ktm_s-8311_kits.html You get a stator already with the floating ground mod. for DC output. I did this mod on my '02 XC300 a couple of years ago. As for the floppy rear fender. Do you have the sub-frame loop support under the fender? Keep us up to date on your progress. Jeff |
I bought a rewound 2k-3 from widebear in November. So I already have one...if I'm not mistaken I think its already setup for DC, floating ground. But I will have to verify.
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I think you are right. I remember that one for sale and was thinking
of picking that one up from him also. If I remember correctly I got my 2K3 from him a few years ago, but, it did not have the mod done to it yet. Are you going to set your's up with turn lights, brake lights, hi-lo beam etc...? If so. You have to replace the Leonelli AC flasher with a DC flasher. I use oned from an auto parts store. I also had to swap the orange and black wire on the flasher module connector. http://i288.photobucket.com/albums/l...0/flasher4.jpg You can swim throught here for a couple of more pictures of my EC300 http://s288.photobucket.com/albums/l...alSpode/ec300/ It shows my battery set up and the 2K3 post floating ground mod. http://i288.photobucket.com/albums/l...c300/2K3-2.jpg It is the yellow wire with the shrink tubing in the above picture. I think most of this was covered in the "HOw to go DC" thread. Good luck with your upgrades. Jeff, So Cal. |
Quote:
http://www.gofasters.com/images/FRAME-06.jpg Pretty sure I don't. I think that would help. Quote:
Thanks for the tips. Hope to get into this very soon. |
Yes, part # 53. It will make the rear fender much stronger.
You might try posting "WTB" add here and see if anyone has a spare to sell. Good luck and lets see some picts when you get done. Jeff |
Finally making some progress on this...:rolleyes:
Have the stators swapped. Ran it for a few seconds and it seems good. However I read that you can change the timing based on the orientation so I better double check that. Still need to get some stuff to wire everything up and figure out what to do about mounting the battery. 2k-2 http://i35.photobucket.com/albums/d1...8/P9260010.jpg 2k-3 http://i35.photobucket.com/albums/d1...8/P9260011.jpg Schematic http://i35.photobucket.com/albums/d1.../Schematic.jpg I'll put up a better schematic later. Still should find some sort of LED strip I can glue under the fender.... |
Looks good.That stator was rewound as well, prob could cook your thanksgiving turkey with what it puts out.
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Excellent. Keep us updated with your progress.
I wish your 2K3 stator picture was in better focus. It does not look the same as the one I did. Your yellow wire looks like it is still soldered to the terminal at the top. I can't tell if one of the winding wires have been cut and attached to the yellow wire. (see my picture for ref) I wonder if the (floating ground mod) has been done to this stator? Just curious. Jeff. |
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