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-   -   Dent in top leg 45 Shiver (http://www.gasgasrider.org/forum/showthread.php?t=25897)

btcca4 05-27-2022 04:28 PM

Dent in top leg 45 Shiver
 
Anybody have any clever ideas for removing a dent out of the top leg? Previous owner modified the steering stop screws allowing too much travel. Top tube impacted the frame at full lock. I've tried a small hammer, a heavy drift punch & a tailpipe expander. The dent is very small, but it is binding at the very end of its travel. Has anyone been successful in repairing a dent?

Gasser Nate 05-27-2022 04:49 PM

Quote:

Originally Posted by btcca4 (Post 200067)
Anybody have any clever ideas for removing a dent out of the top leg? Previous owner modified the steering stop screws allowing too much travel. Top tube impacted the frame at full lock. I've tried a small hammer, a heavy drift punch & a tailpipe expander. The dent is very small, but it is binding at the very end of its travel. Has anyone been successful in repairing a dent?

I would take in to a machinist and get them to skim/hone the inside of the tube. It wont have the anodising obviously but knowing those forks it?s probably worn off anyway

btcca4 05-27-2022 10:00 PM

Thanks for the reply Yes, that crossed my mind. I'll see what I can find used, if not off to the machinist.

Zman 05-28-2022 06:53 PM

I wonder if you could weld on a tab and use a dent puller to pull it out.

btcca4 05-29-2022 07:34 AM

That ally is strong as hell! The dent is smaller than you think, but that last bit of the kink just won't go back. I think welding would surely cause warpage issues? I did the best I can, I think it is more economical to find a used one.

gasgasman 05-29-2022 10:41 AM

Do a KYB conversion.
Moving forward, everything will be easier.


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