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-   -   84 RM 250 E Ground UP Full Restoration (http://www.gasgasrider.org/forum/showthread.php?t=23376)

Moto7man 07-23-2018 03:44 PM

Trying to resolve a few things while I am waiting on parts to arrive.

I cleaned up the clutch and it doesn't look too bad now. It definitely needs new fibers because of spots of rust, even though the fibers, steels and springs were all well within spec, almost at the spec for new items.

https://i.imgur.com/Z4YnaSfm.jpg

https://i.imgur.com/ohkr3wam.jpg

Here is the outer basket.

https://i.imgur.com/uOSn4kim.jpg

Reverse side of the outer basket.

https://i.imgur.com/KfylBhRm.jpg

https://i.imgur.com/kPXiGscm.jpg

https://i.imgur.com/IB7LxO5m.jpg

Moto7man 07-29-2018 12:31 PM

Pro Grip Rally Grips and Other Stuff
 
Still waiting on powdercoater and new parts, so I tried to finish up a few other things.

Cut the old scott gripe off the throttle.
https://i.imgur.com/rMtaGzwm.jpg

I disassembled the throttle and cleaned up the inside of the throttle tube with a dremel and a wire wheel.

https://i.imgur.com/SeZlKQNm.jpg
https://i.imgur.com/rC3H1i8m.jpg

I ran a tap through the pro tapers so I can can mount hand guards.
https://i.imgur.com/K49kae5m.jpg

This is the throttle after cleanup ready for new Pro Grip Rally Grips to be mounted,glued and safety wired.

https://i.imgur.com/A2NETpJm.jpg
https://i.imgur.com/ttzIhO4m.jpg

MSR Raptor Clutch lever.
https://i.imgur.com/5vmk1s6m.jpg
https://i.imgur.com/OLJD2Kym.jpg
https://i.imgur.com/FIlkXzgm.jpg

Moto7man 07-29-2018 12:40 PM

Finished throttle with new grip glued and safety wired with new assembly bolts.:D

https://i.imgur.com/FuaoRzVm.jpg

Bars are ready to mount up.

https://i.imgur.com/lrbi7xFm.jpg

Moto7man 07-31-2018 11:19 PM

Mastercross Parts/Motos Italy-Watercooled RM 500
 
Just got these Oem nos radiator louvers yesterday. I have been looking for these everywhere. I found these in Italy of all places. His name is Tiziana and speaks ok English. I had my parts in 14 days. He has vintage works parts, he builds aluminum tanks and he has a bunch of bikes for sale.

Suzuki NOS Louvers

https://i.imgur.com/rzbm7Vim.jpg

Like this water cooled 1985 RM 500

https://i.imgur.com/02naW0x.jpg

http://www.mastercross.net/index_eng.html
Click the flag at the bottom and his page will load in English.

Moto7man 08-03-2018 01:30 PM

EBC Grooved Brake Shoes have Arrived
 
I just contacted my powdercoater, he is a great guy and he is covered up with work so it will be two more weeks before he has my frame, engine, triples, hubs etc finished. I don't mind waiting because he does it the right way the first time.:D

I did receive some stuff that the average young rider has never seen.

RM 250 EBC Grooved brake shoes!
https://i.imgur.com/kP0eP36m.jpg

https://i.imgur.com/ZB0QnQHm.jpg

https://i.imgur.com/3L28OSjm.jpg

The grooves are supposed to channel any water or debris out of the shoes.

https://i.imgur.com/HtjSVTmm.jpg

Moto7man 08-03-2018 05:20 PM

More Stuff
 
A few more items just arrived.:D:D:D:D

https://i.imgur.com/AEwMoA3m.jpg

New front brake perch with shorty lever. I am gonna replace those phillips screws with allen bolts.

https://i.imgur.com/YcNOrkim.jpg

This is actually a Oem NOS KX stop switch, but it mounts right up with the RM harness.

https://i.imgur.com/9B44IUtm.jpg

Motion Pro front brake cable.

https://i.imgur.com/ZZCvxCOm.jpg

Motion Pro throttle cable.

https://i.imgur.com/8E2XlPem.jpg

(F5) 08-03-2018 08:37 PM

That RM. I've watercooled a couple of aircooled bikes, but I haven't seen one direct drive off the flywheel before, except by belt. That's a lot cleaner than I would have expected.

Moto7man 08-03-2018 10:13 PM

Quote:

Originally Posted by (F5) (Post 184741)
That RM. I've watercooled a couple of aircooled bikes, but I haven't seen one direct drive off the flywheel before, except by belt. That's a lot cleaner than I would have expected.

It’s kinda cool, isn?t it?:D

Moto7man 08-16-2018 05:40 PM

First Pictures From the Powdercoater!
 
Frame.

https://i.imgur.com/WTfB1vTm.jpg

Brake Pedal and Footpegs.

https://i.imgur.com/esd2ZMTm.jpg

Moto7man 08-22-2018 02:57 PM

Powder Coated Parts Should Arrive this Weekend
 
Here are some more photos from the powdercoater.

Barrel, engine case and clutch cover.
https://i.imgur.com/X03ZIcZm.jpg

Suspension Parts Triples and silencer
https://i.imgur.com/P2j6pJIm.jpg

Head, magnesium ignition cover and water pump cover.
https://i.imgur.com/th1ueSvm.jpg

Rear hub and magnesium backing plate.
https://i.imgur.com/UvGF1nTm.jpg

Swingarm and suspension linkage
https://i.imgur.com/49LDl9nm.jpg


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