View Single Post
  #6  
Old 01-19-2009, 06:18 PM
MattR's Avatar
MattR MattR is offline
Super Moderator
 
Join Date: Jul 2006
Location: Temperance, MI
Posts: 958
Default

Here is an example of the clutch hub holding tool. This is from my Husky manual, but it is the same for GasGas. You could buy one, but it would be easy to make one. That's my plan in the future...

Here is what you do:
  • Find an old steel clutch plate (NOT the fiber one). The steel plate has the inner teeth to fully engage the hub.
  • Weld a piece of flat steel bar stock for a simple handle.
  • Bend handle as needed to clear the outer clutch basket.
  • Slide the homemade wrench onto the inner hub (see Tool B in picture).
  • Hold your homemade wrench and remove the nut with a socket.
  • Note: This tool is useful for getting the correct nut torque during reassembly.

An air gun/impact wrench works fine (that is what I used previously), but I plan to make a simple steel plate holding wrench my next time around.


CLICK TO ENLARGE THE PICTURE:
Attached Images
File Type: jpg clutch hub tool.jpg (41.4 KB, 101 views)
__________________
Matt
Current: 2009 Yamaha FZ1
Previous: 2001 GasGas TXT280, 2001 GasGas XC250, 2004 KTM 200EXC, 2007 GasGas EC250, 2007 Husqvarna SM610, 2008 Husqvarna WB165
Reply With Quote