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My kids '04 uses the same bearings you found in yours, (2) 6004 and (1) 6005. And I ended up the same as you. I never found any shims between bearings. About the only thing that seems possible on my setup is that the inner tube/spacer is about .001" narrow.
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There should be a special washer (BE250318056) between those 2 bearings. Might want to get that.
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07 EC 300 (under 500 miles, selling soon)
97 KTM 250 EXC (sold)
2016 Trek Remedy 29er
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