Got everything put back together and rode it on Sunday. Rebound was way better. However, now I'm at full soft on the compression. Doh! Only other change was going from 300cc to 320cc on the outer chamber as the forks had almost no bottoming resistance before. Lost some plushness but at least it doesn't beat me up. I'll be fine with them until the next service and then maybe I'll play with the compression side of things. Thanks for all the help!
BTW, I made a video of me servicing the forks. I'll post it in the big Marzocchi 48mm PFP thread. Hopefully it will explain a lot of things for those wanting to service their own 48 PFP forks. Sadly, it is somewhat comical with my little mistakes and my use of words.
