As the bike ran fine for a long time (I assume) they you replaced the piston and immediately after this problem with the clutch basket occurred I would guess it was something you did when you were spannering but i've no idea what?
Did you have the clutch cover off? Could something have fell in there?
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'05 Gas Gas 300
'97 Aprilia Pegaso 650
'99 KTM 200
'95 ish XR630 (died many times in Oz)
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