I have an 03 EC 250 and the WP 43mm forks, while taking off the lower triple bolts, I also had some issues. They were pretty tough to remove, once removed, I noticed a single ring of threads on each bolt.
I was able to unscrew the thread, after that I bought a large container of antisieze.
Needless to say I've been going crazy with this stuff!
BTW You will want to replace your fuel line, filter and air lines from your carb. I'm using the yellow Tygon air lines.
While messing with one of the lines, it broke off in my hand and they looked in better shape than yours.
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Howie
2008 KTM 530
Former Fantasies:
2007 KTM 525
2004 Honda CR250R
2011 Gas-Gas EC 300
2009 KTM 300 XC-W
2004 KDX 200
2000 KDX 220
2003 Gas-Gas EC 250
2004 Honda CRF 250X
2005 Honda CRF 250X
What can I say, I'm schizophrenic and ambidextrous!
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