I'd assumed the cleaned up are was std. Just looked at some pictures from my 07 in July but have gears in the way.
But SS109s 2nd circled picture is clearly where your swarf is coming from. That ain't right. That gear is walking where it shouldn't be able. Check the gear and meshing gear edge well. I think you may have got lucky that it just ground hard against the case rather than latching 2 gears at once where would have gone kaboom and put you on your side if at speed.
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'07 EC300 GG
'14 TXT250 GG
'? 496 CPI Cheetah RZ/RGV hybrid
'22 765 Street Triple RS
'21 XTrainer
'69 Stinger T125 Suzuki
'23 TRS 250RR (it's a Trials thing)
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