I have had the case off ,fully extended the bendix to check for any contact with the case & then measured case face to bendix gear & case face to ring gear (excluding gasket).Bendix seems close enough to fully engage & clear the case. In my case the starter worked fine for a long time before playing up.The gears on the pinion & bendix look in good condition & mesh together well. I think it is the pinion shaft & bendix shaft don't sit exactly parallel & close enough together. Possible wear at each end of the bendix shaft housing? As I have replaced the bendix cover with an AS3 cover it is most likely the shaft housing in the case. With bendix out & bendix cover off,& holding the starter button, the pinion shaft spins freely with no visible wobble, looks straight & true so am going to eliminate that shaft as the problem. So how do I check the bendix shaft housings align & bendix shaft runs parallel to the pinion? AAAHHHHH!!!
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