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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc. |
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#1
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Kick starter pedal?
On my 2002 EC250 i took off the kick start pedal and there is this little ball or pin where the bolt used to screw into. What happened or what did i do and how can i fix it? THANKS!!!
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2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#2
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Does anyone know what this problem might be?
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2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#3
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Adding a picture would help. There's a small and spring that fit into a detent to keep the thing from flopping out.
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#4
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I will get a pic on here soon.
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2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#5
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Quote:
Instead of taking the whole kickstart lever assembly off the k/s shaft, you took the k/s pedal off the k/s clevis (leaving the clevis on the shaft). When this happened, the spring and ball (normally located in the small hole in the inside of the pedal and held in place by the pedal being on the clevis) fell out of place. As it came apart, the pedal trapped the ball and spring, leaving them on top of the clevis. Just put the spring back in the hole, and the ball in after the spring. Hold these in place with a pick or a very small screwdriver while you slide the pedal back onto the clevis. Put some good grade grease on the shaft part of the clevis before you reassemble. Use thread lock to keep both k/s torx headed bolts from backing out under use.
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Jim Cook Smackover Racing Team LAGNAF '11 Gas Gas EC250 (primary ride) '06 Gas Gas DE300 2004 Gas Gas TXT300 Pro '94 Husaberg FE350 '86 Yamaha IT200 '86 Honda TRL200 Reflex '04 KTM 525EXC (soon to be dual sported) Several others, including project bikes, Deb's bike, and a fleet of grandkids' bikes Let's go riding! http://www.jebruns.com/Wudi19/wudi19.html http://www.ahrma.org/schedules-results/cross-country/ |
#6
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I did take off the keick pedal and not th clevis. Where the bolt used to go in there is now a ball that i can not push down.
__________________
2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#7
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Thanks for the replys. It seems the spring and ball had never been lubed since new and it seized. So i took a center punch and beat the ball back down. After that i had messed up the threads. So i am going to take a tap and dye set and cut some new threads. Thanks again.
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2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#8
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Someone I knew after rebuilding his bike had the little ball and spring left over. Assumed they must've been left from something else in the garage threw them away. Imagine his annoyance when riding the bike the kickstart lever kept folding out and getting in the way. Heard he had to buy a whole new kickstart because GG don't supply them separately and he couldn't find anything similar anywhere. What a numb nut. I'd never do anything like that ................
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#9
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Gofatsers.com has the ball and spring. In total its about $25 with the shipping. I am just going to buy a YZ250 kick starter.
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2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#10
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Looks like my "friend" was stitched up by his stealer!
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