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Old 12-07-2014, 03:19 AM
Azash Azash is offline
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Join Date: Dec 2014
Posts: 6
Default Swingarm and Enginecase Worn

Hi i recently bought a gasgas ec 300 2007
I has torn it appart to inspect and service.
And the previusowner hasn?t maintaind the swingarm and linkage bearings.
So the result is following:
1: Swingarm Axel Worn with grooves.
2: Swingarm "taps" has eaten in the aluminum
3: The enginecase mating surface has been worn to "No plan surface anymore"
4: Enginecase Swingarmaxel hole is eggshaped

Actions:
1: Replace the axel.
2:a I tend to mill the swingarm "taps" down so i get a new plan surface.
2:b I will make Copperspacers to compensate step 2:a.
3 and 4:
I will mill the enginecase to get new plan surface.
I will ream the engiecase axel hole to get rid of the eggshape
I will make Steel Sleaves "bushing" and insert in the enginecase axel hole. (As it is original on Jap prod bikes)

Question:
Is it anyone here that has the measurments of the following:
1: The width on the swingarm taps with the bushing/bearings installed Specified Left and Right side.
2: The width of the enginecase "where the axel is going through".
3: The width on the swingarm taps Left and Right without the Bushing "Only The Aluminum tap"

I?m sorry for the bad english.
If any questions plz respond to me.
Heres a little picture of what measurments i need.
The Plates that will be inserted between swingarm and engine is ok and not showing in the picture.

Have a nice day !
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Tags
engine, swing, swingarm, worn




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