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Old 02-04-2007, 01:30 AM
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SpeedyManiac SpeedyManiac is offline
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Join Date: Aug 2006
Location: On the seat of my Gasser. Or Rossland, BC
Posts: 1,010
Default Machining project part 1: New Oil plugs

Hi guys,
I'm taking a machining class right now (Intro to Manual Machining) and thought I'd share my first project. As many of you probably know,the GasGas drain and fill plugs leave a lot to be desired. Namely, the allen wrench interface and soft aluminum material. I used aluminum for the new plugs, but put a 12mm hex head on them so they are much easier to remove and install. The plugs were made from 1" diameter 6061-T6 aluminum, turned down on a lathe. The hex head was cut on a manual milling machine.

Here's the finished product:

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