Rieju & GasGas Legacy Riders Club Forum  

Go Back   Rieju & GasGas Legacy Riders Club Forum > GasGas Enduro Technical Forums > Enduro Engine - 2 stroke

Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


Reply
 
Thread Tools Display Modes
  #1  
Old 08-17-2009, 06:33 AM
JoeH JoeH is offline
Member
 
Join Date: May 2009
Posts: 16
Default Changing the base gasket...

Hello chaps,

Sorry for the basic question...

What bits would I need to remove from the bike in order to change the base gasket?

It would be my first time going into an engine so want to know how much needs to be removed before deciding whether to give it go or take it to a shop.

The bike is a 2006 EC250.

Thanks,


__________________
2006 GasGas EC250
Reply With Quote


  #2  
Old 08-17-2009, 06:57 AM
Brian VT Brian VT is offline
Senior Member
 
Join Date: Jul 2006
Location: Vermont, USA
Posts: 827
Default

Fairly easy. You can do it.
Remove tank, carb., exhaust, coolant hoses to head, engine mounts to head, right side PV cover, disconnect power valve actuator arm (heat nut 1st to melt locking plastic).
The right front cylinder nut is in a tight spot. I use a 13mm box end wrench and insert a torque wrench into the crow's foot end of that wrench (adjust torque value for the extension at reassembly).
Reply With Quote
  #3  
Old 08-28-2009, 01:39 AM
stay_upright's Avatar
stay_upright stay_upright is offline
Senior Member
 
Join Date: Jan 2008
Location: Coventry UK
Posts: 460
Default

Do it yourself and learn a bit about your bike while you're there! Like Brian says it's not too difficult.
__________________
'05 Gas Gas 300
'97 Aprilia Pegaso 650
'99 KTM 200
'95 ish XR630 (died many times in Oz)
Reply With Quote
  #4  
Old 08-28-2009, 07:16 AM
iancp5's Avatar
iancp5 iancp5 is offline
Senior Member
 
Join Date: Aug 2006
Location: U.K.
Posts: 829
Default

Two bits to be careful at.

1. Removing the PV actuating rod - easy to break the little tab it attaches to.
2. Refitting the cylinder over the piston - make sure the rings are located correctly on the piston (little spigots in the ring grooves) and that they don't jump out when sliding the cylinder over. Oh and make sure the rings and piston sides have a smear of oil - doesn't need much.
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
!!! Help with Base gasket thickness !!! timlh Enduro Engine - 2 stroke 1 05-14-2009 07:58 PM
thinner base gasket fullthrottle Enduro Intake/Carburetion - 2 stroke 4 06-01-2008 08:09 AM
Base gasket Ud_luz Enduro Engine - 2 stroke 21 05-09-2008 07:38 AM
Base gasket thickness FFRDave Enduro Engine - 2 stroke 9 11-07-2007 06:46 AM
Base Gasket gtsnowcrack Enduro Engine - 2 stroke 6 09-09-2006 05:43 AM




All times are GMT -5. The time now is 05:07 AM.


Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright 2009 - GasGasRider.org