Rieju & GasGas Legacy Riders Club Forum  

Go Back   Rieju & GasGas Legacy Riders Club Forum > GasGas Enduro Technical Forums > Enduro Engine - 2 stroke

Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


Reply
 
Thread Tools Display Modes
  #1  
Old 08-18-2015, 10:37 AM
krazy's Avatar
krazy krazy is offline
Member
 
Join Date: Jun 2008
Location: East Yorkshire, United Kingdom
Posts: 61
Default RHS Crank seal, losing gearbox oil

Hi,

First time going insude a motorcycle engine. Just want to make sure ive got things straight. Ive ordered:

RHS crank seal
O-ring, not sure of the name but people mention it and gasgas uk said they knew what i was talking about.
Big clutch gasket
Small round clutch gasket
Water pump gasket.
30mm socket for clutch nut.

Do i need a power valve cover gasket?

I will coat new gaskets with hylomar gasket sealant.

Just thought maybe i should do metal water impeller blade while i am there. Anything else i should order or service for this job?

Thanks


__________________
2001 EC300, mild porting and head work, DEP silencer, EC200 CDI
Reply With Quote


  #2  
Old 08-18-2015, 11:00 AM
stabak's Avatar
stabak stabak is offline
Senior Member
 
Join Date: Feb 2010
Posts: 175
Default

no need for pv gasket
You'll need a wrench for the clutch basket nut
and/or an airgun for the left threaded crank nut, try to lose it up before taking off the basket by puting an alu washer blocking the cogs.

By the way does anyone know why you have to mark the basket position before taking it off as the manual says?
Reply With Quote
  #3  
Old 08-18-2015, 03:22 PM
krazy's Avatar
krazy krazy is offline
Member
 
Join Date: Jun 2008
Location: East Yorkshire, United Kingdom
Posts: 61
Default

Thanks for the reply. You mean i need a 30mm wrench instead of a 30mm socket for the clutch basket nut? Maybe i should invest in an airgun, i love power tools but was trying to keep costs down.

Thanks for the basket position heads up, wouldnt have known.

The nearest manual i can find is for a 2006. Will that be close enough?

Sent from my SM-N910F using Tapatalk
__________________
2001 EC300, mild porting and head work, DEP silencer, EC200 CDI
Reply With Quote
  #4  
Old 08-18-2015, 03:49 PM
jprizz jprizz is offline
Member
 
Join Date: May 2014
Location: Temperance, MI
Posts: 59
Default

Don't confuse the clutch basket cover nut (which is normal thread) with the other Crank nut which is reverse thread and tear into in with an impact gun... Ask me how I know (very expensive mistake)
__________________
-Josh

2009 EC300 Six Days
Reply With Quote
  #5  
Old 08-18-2015, 04:07 PM
memphis2857 memphis2857 is offline
Senior Member
 
Join Date: Aug 2011
Posts: 970
Default

The 06 manual is close enough. Exact same bike


Sent from my iPad using Tapatalk
Reply With Quote
  #6  
Old 08-18-2015, 04:29 PM
krazy's Avatar
krazy krazy is offline
Member
 
Join Date: Jun 2008
Location: East Yorkshire, United Kingdom
Posts: 61
Default

Quote:
Originally Posted by memphis2857 View Post
The 06 manual is close enough. Exact same bike


Sent from my iPad using Tapatalk
Cool thanks

Sent from my SM-N910F using Tapatalk
__________________
2001 EC300, mild porting and head work, DEP silencer, EC200 CDI
Reply With Quote
  #7  
Old 08-18-2015, 05:01 PM
krazy's Avatar
krazy krazy is offline
Member
 
Join Date: Jun 2008
Location: East Yorkshire, United Kingdom
Posts: 61
Default

Quote:
Originally Posted by jprizz View Post
Don't confuse the clutch basket cover nut (which is normal thread) with the other Crank nut which is reverse thread and tear into in with an impact gun... Ask me how I know (very expensive mistake)
Ha ha, sounds like something i would do.

Sent from my SM-N910F using Tapatalk
__________________
2001 EC300, mild porting and head work, DEP silencer, EC200 CDI
Reply With Quote
  #8  
Old 08-19-2015, 02:15 AM
stabak's Avatar
stabak stabak is offline
Senior Member
 
Join Date: Feb 2010
Posts: 175
Default

Quote:
Originally Posted by krazy View Post
Thanks for the reply. You mean i need a 30mm wrench instead of a 30mm socket for the clutch basket nut? Maybe i should invest in an airgun, i love power tools but was trying to keep costs down.

Thanks for the basket position heads up, wouldnt have known.

The nearest manual i can find is for a 2006. Will that be close enough?

Sent from my SM-N910F using Tapatalk
No I mean the special tool wrench for holding the basket from turning. As with the airgun, those special tools can save you a lot of time and troubles. Of course you can try other ways like the washer mentioned for the crank nut or applying rear brake for the basket but those buggers with loctite can be a pain to remove...

When in doubt read the manual or here some Jakobi's threads on bottom rebuilds... much detail and concerns covered.
Reply With Quote
  #9  
Old 08-19-2015, 03:50 AM
krazy's Avatar
krazy krazy is offline
Member
 
Join Date: Jun 2008
Location: East Yorkshire, United Kingdom
Posts: 61
Default

Quote:
Originally Posted by stabak View Post
No I mean the special tool wrench for holding the basket from turning. As with the airgun, those special tools can save you a lot of time and troubles. Of course you can try other ways like the washer mentioned for the crank nut or applying rear brake for the basket but those buggers with loctite can be a pain to remove...

When in doubt read the manual or here some Jakobi's threads on bottom rebuilds... much detail and concerns covered.
Ah yes, i get ya. I was gonna use one of the hacky methods but i agree the proper tools save a lot of blood and tears.

Ive read so many jakobi-the-jetter threads i almost feel guilty taking advantage of more free knowledge. Thanks for the tips.

Sent from my SM-N910F using Tapatalk
__________________
2001 EC300, mild porting and head work, DEP silencer, EC200 CDI
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
RH crank seal which way round? hillbilly Enduro Engine - 2 stroke 3 03-26-2012 06:19 PM
Crank seal leak? Dirt Addict Enduro Engine - 2 stroke 1 10-15-2009 11:34 AM
Crank seal gone on rebuild? stay_upright Enduro Engine - 2 stroke 11 09-13-2009 03:49 AM
Crank Seal kim Enduro Engine - 2 stroke 2 05-18-2008 09:41 PM
crank seal size rupecopp Enduro Engine - 2 stroke 3 04-18-2008 09:11 PM




All times are GMT -5. The time now is 02:18 PM.


Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright 2009 - GasGasRider.org