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Enduro Electrical & Wiring Lighting, Ignition, Wiring, Plugs, etc.


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  #11  
Old 05-18-2019, 11:21 PM
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Gasser Nate Gasser Nate is offline
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Quote:
Originally Posted by gasgasman View Post
If memory serves me correctly.

The CDI runs off 12v.
The CDI grounds the power to the coil, which collapses the electrical field in the coil.
Whatever voltage is required for the spark to jump the plug gap, that's the voltage the coil puts out.
That is incorrect mate, only the later ones started running off 12v Dc I believe 2014 was the changeover. Almost all Gasgas CDIs need the voltages as I mentioned earlier. They are based off Ktm/Kokusans stator.


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Last edited by Gasser Nate; 05-18-2019 at 11:23 PM. Reason: Getting rid of those stupid question marks when I try to put an apostrophe...
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  #12  
Old 05-19-2019, 03:06 AM
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And RM CDI. They need that high voltage AC.
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  #13  
Old 05-24-2019, 10:16 AM
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I took the engine apart and the left hand crankbearing was gone, it had some water damage inside the bearing. Can also see that my stator had been under water so my suspicion on the stator is growing. Went through the post about a similar problem and when a take my meter i have a open yellow from the stator to the ground, it has resistance but still it is open. Could this be the problem for me not having a spark? White is also open to ground be as i understand this must be normal although the white connector coming from the stator is going nowhere on my bike for i have no battery and no regulator.
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Old 05-24-2019, 11:45 AM
Neil E. Neil E. is offline
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White wire is not used (exists for battery charging).

Yellow wire is your normal AC output for lights (has nothing to do with ignition).

The larger single winding on the stator supplies AC to the CDI (it looks different than all the other windings). If it has been soaked or corroded that is likely your problem.

The single winding (exciter coil) should measure 12.7 ohms (+/- 20%) at 20*C.
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  #15  
Old 07-13-2019, 04:07 AM
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Here is a update. After rebuilding the engine with new bearings, conrod and piston the engine sounds a lot better. Spark is back after changing the coil. The bad coil values where the same as a new coil so changing them is the only option. Kicking the engine with the bad coil gave spark bud spark was gone after some kicks so it was loosing his power. Hope that this will help other people with a simmilar problem. Keep them gassing.
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  #16  
Old 10-21-2019, 03:06 PM
gg251 gg251 is offline
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What coil did you replace? Having the same problem going nuts over this.
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  #17  
Old 10-21-2019, 07:00 PM
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Replace the ignition coil with anything off a cdi bike as a test and hope you get lucky.

When stator coil fail their favourite trick is to operate just fine until they get warm in operation. Sometimes erratically which isn't as fun as if you misread that. Sometimes it will stop and restart after a while.

All good fun at the far end of the loop.

But stator replacement is easy and ktm aftermarket ones are easy to source. Just splice it into the loom way up by the airbox and use bare crimps covered by heatshrink. So few wires you cant get it wrong.
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