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Enduro Suspension Tuning & maintenance of Enduro forks, shocks, etc


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Old 12-16-2011, 04:26 PM
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Default Compression valve(nut) on the bottom of a marzocchi 45?

The bike is an 07 Ec300 with zoke 45s .
I was just wondering if anyone had a spare compression adjuster valve.
This is the 21mm nut which houses the compression adjuster clicker.
I have managed to strip the nut and need a new one.
It is the right side fork leg.
Can anyone help me out????? please?
Cheers Mark


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Old 12-16-2011, 07:15 PM
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How bad? You can try a 13/16" six point spark plug socket, its a tight fit on a 21mm nut. Grind the lead in taper off the end for more contact area(a trick Les taught me). Use a pneumatic impact tool.
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Old 12-16-2011, 07:20 PM
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It is pretty rounded now Glenn.
I was using a rattle gun to undo it and it was obviously locked in good.I thought I had got it undone until I realised it was actually spinning and rounding the nut instead.
I was hoping I could buy one off of someone as I want to fix it before I move it on.
Cheers Mark
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Old 12-17-2011, 02:42 PM
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Anyone????
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Old 12-17-2011, 09:24 PM
Idahocharley Idahocharley is offline
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Can't help with the compression adjustment nut piece other than offer advice for the future.

Most sockets have a beveled "lead-in edge". To maximize the engagement of socket to soft aluminium nut grind the "lead-in face" off the correct size socket. You will then have full engagement of the socket to the available alumium nut surface which minimizes the chances of rounding the nut. This is a tip applicable to KYB, Zokes, WP and other forks also.
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Old 12-17-2011, 09:42 PM
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Thank Idaho,
Hopefully this will help others also.
Cheers Mark
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Old 12-18-2011, 12:48 PM
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I'll check with relevant sources on Monday- Feel free to give me a call if I don't get to posting.
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Old 12-18-2011, 12:50 PM
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Thanks Dave, wiil do.
Mark
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Old 12-19-2011, 11:56 AM
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In the process of checking... Marzocchi USA is checking with Italy- and I'm checking with the last people they sold some to- although it was 18 months ago.
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Old 12-19-2011, 12:33 PM
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Much appreciated Dave
Thanks again ,
Mark
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