Rieju & GasGas Legacy Riders Club Forum  

Go Back   Rieju & GasGas Legacy Riders Club Forum > GasGas Enduro Technical Forums > Enduro Engine - 2 stroke

Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


Reply
 
Thread Tools Display Modes
  #1  
Old 12-13-2011, 07:57 AM
cdn280 cdn280 is offline
Senior Member
 
Join Date: Jul 2006
Posts: 172
Default Piston details

Ok, I've searched, but more info is just leading to more questions.
My stock 300cc domed piston is marked W. A couple previously have said that this means Wiseco. Well Wiseco rings were too thick. (GG distributor part # marked Wiseco on the package) So maybe W means Wossner ??? I got some Vertex rings from the dealer and they were the correct size for what I have.
Well I've been waiting for ever for a couple suppliers to get me a coated Vertex piston kit, to no avail. So I'm looking at the coated Wossner pistons now, but every place I find shows it as a flat top piston.
So my main question is... can anyone report the differences going from a domed piston to a flat one ? (or vise-versa, 250 or 300, I've got a 250 cyl as well)
There must be some big compression and combustion differences. I did see that someone said that flat top tends to make more top end power.
And, any comments from people who have used both cast and forged pistons in the same engine ?


Reply With Quote


  #2  
Old 12-13-2011, 09:12 AM
Todd5774's Avatar
Todd5774 Todd5774 is offline
Gold Level Site Supporter
 
Join Date: Nov 2009
Location: Hampshire, UK
Posts: 478
Default

Can't help much than to say Ive found it trickier to jet my 300 when I went from a flat top piston to a domed one, I've started experimenting with base gaskets now as I wasn't happy with my jetting despite trying all sorts of combinations of needles and different mains and pilots. It's been 6 weeks since I replaced the piston and I'm still looking for that sweet setup.

Have even contemplated getting another flat top piston, and going back to my original settings.
__________________
02 300ec- 50mm Marzocchi cc forks, 2010 plastic.
Now a 250cc.
Reply With Quote
  #3  
Old 12-13-2011, 09:52 AM
cdn280 cdn280 is offline
Senior Member
 
Join Date: Jul 2006
Posts: 172
Default

Quote:
Originally Posted by Todd5774 View Post
Can't help much than to say Ive found it trickier to jet my 300 when I went from a flat top piston to a domed one, I've started experimenting with base gaskets now as I wasn't happy with my jetting despite trying all sorts of combinations of needles and different mains and pilots. It's been 6 weeks since I replaced the piston and I'm still looking for that sweet setup.
Have even contemplated getting another flat top piston, and going back to my original settings.
Which domed piston, and which flat one ? I just went thru a bunch of experimenting this yr to finally get my 300 finally working right with a Knarly pipe. What problems are you trying to sort out?
Reply With Quote
  #4  
Old 12-13-2011, 09:57 AM
GMP's Avatar
GMP GMP is offline
Senior Member
 
Join Date: Jul 2006
Location: Jefferson Twp., NJ
Posts: 7,601
Default

Domed to flat and visa-versa will radically change squish and compression. I can't see just doing a swap without having the head modified to suit.

All 250 pistons are domed, and the same as a TM racing 250 piston FWIW. I have always used Vertex cast pistons as replacements with excellent results, but it seems sources are few now. Wossner and Athena (forged) are more easily available. All are fine for use up to 100 hrs IMO.
Reply With Quote
  #5  
Old 12-13-2011, 11:29 AM
Todd5774's Avatar
Todd5774 Todd5774 is offline
Gold Level Site Supporter
 
Join Date: Nov 2009
Location: Hampshire, UK
Posts: 478
Default

Quote:
Originally Posted by cdn280 View Post
Which domed piston, and which flat one ? I just went thru a bunch of experimenting this yr to finally get my 300 finally working right with a Knarly pipe. What problems are you trying to sort out?
The power is now all in the top of the rev range, and if I change a needle to get better grunt off the bottom it won't rev out on top, and then there are all the bits in between, a jd blue, 180m 40 pilot, as 2 will give me acceptable performance but not great plus it's hard to start..

Was using a wiseco piston I think, now I'm on a s3 which I think is made by vertex? Going to look round for another wiseco.
__________________
02 300ec- 50mm Marzocchi cc forks, 2010 plastic.
Now a 250cc.
Reply With Quote
  #6  
Old 12-13-2011, 01:34 PM
bchatt's Avatar
bchatt bchatt is offline
Bronze Level Site Supporter
 
Join Date: Nov 2008
Location: Auckland NewZealand
Posts: 300
Default

www.s3parts.com

S3 are parts manufactures in Spain. they work closely with GG and produce parts for the Nambo bikes - head inserts, pistons etc. My 250 had a S3 piston stock, for some reason. It was a very nice piston and still looked great at 120 hrs. I replaced with a vertex and that has been fine.
Maybe you could add some base gaskets to bring peak power down the rev range a bit.
__________________
Barry
07 EC250
Reply With Quote
  #7  
Old 12-13-2011, 10:36 PM
TNT Cycle TNT Cycle is offline
Senior Member
 
Join Date: May 2010
Location: New Jersey
Posts: 128
Default

S3 was stock in 2010. S3 also made the cylinders for Gas Gas as well. In the states you can get S3 pistons...
__________________
Track-N-Trail Cycle LLC
trackntrailcycle.com

2011 Beta 400 RR (sorry )
2010 GAS GAS XC 300
2007 KTM 200 XC
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
New Piston Ry187 Enduro Engine - 2 stroke 3 06-07-2011 04:37 AM
Piston A, B or C? wence Enduro Engine - 2 stroke 19 07-06-2010 12:46 AM
250 piston???? cvl05 Enduro Engine - 2 stroke 1 06-14-2009 09:51 PM
piston quadinfamily Enduro Engine - 2 stroke 17 03-01-2008 03:30 PM
07/08 Wild HP details barkeater Other GasGas Bikes/Quads 4 12-28-2007 05:04 PM




All times are GMT -5. The time now is 07:58 AM.


Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright 2009 - GasGasRider.org