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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #1  
Old 10-29-2014, 04:51 PM
memphis2857 memphis2857 is offline
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Default Using Oil

My 05 300 seems to use 50-100 cc of oil everytime I ride. And you can very faintly smell the oil when you first start it in the A.M. It only has about 30 hours on a complete rebuild (top to Bottom). Right Side crank seal is the first thing that comes to mind but usually when they go they GO and the bike would barely run. My question is, is there anywhere else that I am not thinking of that could pull oil into the cylinder?


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Old 10-29-2014, 05:44 PM
motopsycho87 motopsycho87 is offline
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Check for blocked breathers, otherwise, it's the seal, most likely caused by a failed bearing.

There is a chance that the sleeve that fits into the seal was fitted without an o-ring behind it, that could cause gearbox oil to get by also.
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Old 10-29-2014, 06:03 PM
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My first guess is the crank seal on the clutch side as you thought. Is it possible that you replaced the PV bearings on the pipe side with ones that do not have any seals?
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Old 10-29-2014, 10:30 PM
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I'm going with the o-ring behind the sleeve on the main seal. Its bloody easy to miss upon reinstall.
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Old 10-30-2014, 08:53 AM
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Don't forget about your crankcase gasket. Not too likely but I've seen it before. If you had the cases split its possible you didn't get a good seal when putting them back together. I hope that's not what it is.
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Old 10-30-2014, 10:25 AM
Moto7man Moto7man is offline
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Here is a great video on checking a GasGas crank seal for a leak. This guy had an oil loss issue as well.

http://www.youtube.com/watch?v=w_Ms5C5TOLw
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Last edited by Moto7man; 10-30-2014 at 10:26 AM. Reason: add info
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Old 10-30-2014, 11:23 AM
memphis2857 memphis2857 is offline
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Quote:
Originally Posted by Jakobi View Post
I'm going with the o-ring behind the sleeve on the main seal. Its bloody easy to miss upon reinstall.
Little more detail? Is it part of the seal? I guess what I am asking is do I need to order a new crank seal or can I simply put an o - ring in it? I didn't do the rebuild I bought it from a guy who had the work done (have the recipts)
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Old 10-30-2014, 11:38 AM
memphis2857 memphis2857 is offline
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Quote:
Originally Posted by memphis2857 View Post
Little more detail? Is it part of the seal? I guess what I am asking is do I need to order a new crank seal or can I simply put an o - ring in it? I didn't do the rebuild I bought it from a guy who had the work done (have the recipts)
Never mind. I watched the video. BUT that guy didn't seem to think the o - ring could cause a leak. Nonetheless I am gonna ride 1 or 2 more times then tear it down and replace the seal. Can't hurt anything....right?
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Old 10-30-2014, 03:27 PM
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Its similar to the counter shaft seal. The main seal rides on a bushing. The bushing the has to seal against the inner o-ring. If its damaged/omitted it will indeed leak. Also, depending on the state of things, the main bushing can wear and form a groove from where the seal runs. This could also cause a small leak.
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Old 10-30-2014, 06:23 PM
memphis2857 memphis2857 is offline
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OK. Thanks for your help. I have one more ride in 2 weeks then I am gonna tear into it
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