Can't put on neutral gear

Getoviq95 · #1 05-31-2017, 11:20 AM

I made full rebuild on my ec 300 and now the engine is ready ,but i can't put on neutral gear .Another gears work fine ,but won't stay on neutral .When i remove the left engine case i can put on neutral ,but when i assembly the case i can't .I'm confused ,any ideas ?I tried also with oil in tranny ,but its the same.

Neil E. · #2 05-31-2017, 02:23 PM

Shift shaft binding?

Some folks have bent their shift shaft so badly they had to cut it off the splines in order to remove the shaft.

Neil E. · #3 05-31-2017, 02:26 PM

Are you sure the shifting parts inside the right side case are assembled correctly? Check the parts for cracked welds.

Anders · #4 05-31-2017, 02:28 PM

I had a similar problem, but I cannot remember what exactly the problem was. If I remember correctly, there is a spring loaded arm/ roller that is supposed to keep the selector drum in place in neutral. I think my problem had something to do with that arm and its shim or washer being on the wrong side. I did write a post here about it once, but as I said, years ago.

Sent fra min E5603 via Tapatalk

Getoviq95 · #5 05-31-2017, 02:45 PM

Shift shaft is ok .I'm sure ,that the shifting parts inside the right side case are assembled correctly .Today i put ot neutral once or twice ,but now i can't

.

Getoviq95 · #6 05-31-2017, 03:04 PM

Quote:

Originally Posted by Anders

I had a similar problem, but I cannot remember what exactly the problem was. If I remember correctly, there is a spring loaded arm/ roller that is supposed to keep the selector drum in place in neutral. I think my problem had something to do with that arm and its shim or washer being on the wrong side. I did write a post here about it once, but as I said, years ago.

Sent fra min E5603 via Tapatalk

I put it in this way .Is it correctly ?

Jakobi · #7 05-31-2017, 07:32 PM

This way.. this is the bike in neutral, with the roller sitting up on the ridge between 1st and 2nd on the selector.

Getoviq95 · #8 06-01-2017, 01:11 AM

When i remove right engine case ,i can put the roller on neutral .But when assembly a case I'can't .No logic .

Anders · #9 06-01-2017, 05:36 AM

Yes there is always a logic ;-)
Putting on the engine cover will put some pressure om some part because the is a misplaced shim or something similar.

Sent fra min E5603 via Tapatalk

Getoviq95 · #10 06-01-2017, 08:32 AM

Some pics ,i'm sure that the problem is here ,but what is wrong ?

Similar Threads
Thread	Thread Starter	Forum	Replies	Last Post
Off idle bog in gear not in neutral	bluespark	Enduro Intake/Carburetion - 2 stroke	14	04-30-2016 06:01 PM
Wanted!! Ec200 seat, radiators, switch gear, gear lever	Kendog	"Wanted to Buy" & "Want To Trade"	2	10-12-2014 03:12 PM
12 ec300r false neutral 5th n 6th gear	scorpa1	Enduro Engine - 2 stroke	7	04-06-2014 08:22 PM
Pampera 250 false neutral between 5th and 6th	Schoe000	Enduro Engine - 2 stroke	0	10-21-2013 03:02 PM
Gear oil?	nick790	Enduro Engine - 2 stroke	7	05-18-2009 06:54 AM