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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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Old 08-31-2019, 10:32 AM
GG221 GG221 is offline
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Default Trouble shifting into 2nd

I am having lots of trouble shifting from 1st to 2nd or from neutral to 2nd. Almost feels like the shift lever is stuck when I try to shift. It is fine shifting throughout the rest of the gear range, and fine when shifting down into 2nd from 3rd. I am using rotella T4 15-40. Could it be a mechanical issue or maybe just oil related. Maybe I can add some ATF to see if it helps?


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Old 08-31-2019, 01:50 PM
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gasgasman gasgasman is offline
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I would pull the outer clutch side cover off and look at the shift scorpion.
They can develop a sharp edge that would hamper shifting.
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Old 08-31-2019, 03:17 PM
Doc Brown Doc Brown is offline
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Quote:
Originally Posted by gasgasman View Post
I would pull the outer clutch side cover off and look at the shift scorpion.
They can develop a sharp edge that would hamper shifting.
...

Are you talking about the star shaped part? I have no clue what is meant with "scorpion"...

Last edited by Doc Brown; 09-01-2019 at 04:46 AM.
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Old 08-31-2019, 07:06 PM
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Yes.
Should be obvious when you look at it while shifting.
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Old 08-31-2019, 08:29 PM
GG221 GG221 is offline
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Ok I will check it out. Are you referring to part 22/22A ?
http://partsfinder.onlinemicrofiche....20TRANSMISSION
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Old 08-31-2019, 09:05 PM
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Part 22 is the sprocket.
The scorpion is attached to the shift shaft.
Will be on the right side, below the clutch basket.
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Old 09-01-2019, 07:58 AM
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http://partsfinder.onlinemicrofiche....20TRANSMISSION

Part #16
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02 EC 200
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Old 09-02-2019, 08:13 PM
GG221 GG221 is offline
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I took what I thought was the clutch cover off and do not see what everyone is talking about. Obviously I have taken off the wrong cover, I am looking at the clutch plates. Where do I need to be looking? Am I going to need to do a lot of disassembly before I?m able to pull the correct cover off?
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Old 09-02-2019, 08:27 PM
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The entire cover has to come off.
Drain the coolant.
Arrange the bolts as you remove them. Different lengths.
Leave the water pump and kick start gears intact.
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Old 09-03-2019, 12:00 AM
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Workshop manual.

https://www.dropbox.com/s/i93vw77r9k...anual.pdf?dl=0
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