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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #1  
Old 03-15-2011, 11:19 AM
Bambam Bambam is offline
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Default Transmision problems

I have a frien that has a 99 gas gas 250 I dont believe it is an ec model. It has a 19" rear wheel and a five speed gear box. Put crank bearings in the bike and it runs very well. If you lean the bike to the right side and clutch it a little it locks up tight as a drum. You can wiggle the shifter around a little and get it to unlock. lean to the left and clutch it with no problem. Any help or ideals would be greatly appreciated.


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1998 250EC
1999 200EC
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  #2  
Old 03-15-2011, 02:45 PM
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blitz11 blitz11 is offline
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I am guessing the pin which rides in the shift drum groove is loose/missing. Maybe the retainer came loose, or it broke.

If you engage 2 sets of gears (each of which wants to turn the shafts at a different rate), the only speed which matches is zero.

We used to call this "tie-up" back when I worked for GM's transmission division. If your clutch timing were wrong, you'd get the transmission to bind. Same phenomena here, presuming I am right.

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Old 03-17-2011, 08:32 AM
Bambam Bambam is offline
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Hey thanks for the help Blitz we will tear it down and check it out this weekend.
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