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Enduro Electrical & Wiring Lighting, Ignition, Wiring, Plugs, etc.

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Old 08-11-2010, 11:32 AM
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brains brains is offline
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Join Date: Jan 2007
Location: Hillcrest KZN SA
Posts: 124
Exclamation Fix for no spark

Hopefully this will save some one many hours of frustration.

Fault :-

Intermittent spark, sometimes no spark at all (once died while idling on stand) sometimes ran good up to half revs and then bogged, hard to start and then back fired when it felt like it.

After doing reeds, rings, crank case seals, wiring loom, changing stator coil,CDI,HT coil all it needed was a 5 sec spray of contact cleaner in the loom and CDI connecting plug.....all faults gone

This is the first time my 05 300 has ever given trouble, if there is a next time I would like a easy fault!
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Old 08-13-2010, 01:05 PM
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darren darren is offline
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Join Date: Jun 2008
Location: Stowmarket. England
Posts: 186

Thanks for the heads up got that noted its bound to happen sooner or later.
1998 EC250
07 Shivers
2T racing PV Spacer
FMF Gnarly
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Old 08-14-2010, 12:38 AM
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noobi noobi is offline
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Join Date: Sep 2008
Location: New Zealand
Posts: 1,031

I had the same problem on my 07' 125, I went over everything many times, pulled the carb about 4 times, was just about to take it too the shop to get them to diagnose, but the fix was just that one of the female connectors was too loose, squashed it and the fit was much better, and never had a problem with that since.
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