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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc. |
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#1
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S3 cylinder/power valve help?
Trying to put the power valve assembly into a new S3 cylinder...I cannot seem to get it right!
After many, many, many attempts I keep ending up with the index for the triangle piece on the wrong side of where it needs to be. The assembly will only rotate a small amount. Remembering taking it out, the whole assembly being able to spin 360 degrees, so I put everything into the old cylinder and everything seems fine on the first try. Is it possible something is not right with this cylinder or am I totally overlooking something simple?
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2011 EC300 2013 TXT300 Factory Replica 2014 Polaris Assault 2004 Snowhawk 600H.O. |
#2
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After taking a few minutes off and returning to it, I have realized that the flapper can not fully recess in the open position. S3 didn't machine enough material out!
If i were to take a Dremel and try to get a little clearance do I risk damaging the cylinder coating? Really don't think I should have to but at this point seems like the only thing to do!
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2011 EC300 2013 TXT300 Factory Replica 2014 Polaris Assault 2004 Snowhawk 600H.O. |
#3
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Quote:
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Steven Beane #275 PlusOnePerformance - Superior Service the World Over - Dearborn MI AMA District 14 (Michigan) Officer afterhourscycle.com Michigan's Beta and TM Race Headquarters |
#4
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Correct me if I am wrong, but the stop points would be controlled by the bolt head stopping the movement at fully open and closed?
The material needed to be removed would be a very small amount on the uncoated side of the cylinder. Returning the cylinder would be costly ($150-$200) with two way international shipping!
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2011 EC300 2013 TXT300 Factory Replica 2014 Polaris Assault 2004 Snowhawk 600H.O. |
#5
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Shoot S-3 an e-mail. I did a few months back,very responsive. They returned my e-mail in a few hours.
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'12 XC 200 TTX Sold '15 XC 250E Sale pending |
#6
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Make sure the flapper is not upside down.
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#7
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Did as John suggested and sent S3 an email and got a fairly quick response.
The response I got was that GG made the flapper in 3 different sizes! Suggested I remove material from the cylinder or flapper to make it clear!
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2011 EC300 2013 TXT300 Factory Replica 2014 Polaris Assault 2004 Snowhawk 600H.O. |
#8
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Quote:
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Steven Beane #275 PlusOnePerformance - Superior Service the World Over - Dearborn MI AMA District 14 (Michigan) Officer afterhourscycle.com Michigan's Beta and TM Race Headquarters |
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