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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #1  
Old 07-22-2022, 06:42 PM
swedish swedish is offline
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Default Gearbox problem after rebuild

Hi guys
Long story short, bought a 2006 EC300 last year that had power like a scooter. But thanks to this forum i changed the needle and some other things, and wow what a bike it turned out to be. Spent more time on the 300 than i did on my R1. Everything went well until the end of the summer when it seized both crankshaft bearings. Now i have rebuild the engine and changed every bearing and seals, but it has even more problem now..
The plan was to start it for the first time in a year tonight.

I can't shift. It is in gear but i dont know which, and nothing happens when i pull the lever.
I also noticed that the kick starter don't return to the normal position. When i lift the kick lever up i can hear it click. I can kick start the bike but need to manually move up the lever.
I checked the service manual and took the time to make everything right. At least i thougt so. Unfurtunately i must have missed something.
I have filled the engine with oil, but no oil in the clutch yet. Is it important to fill and bleed the clutch before i could change the gears?

Anyone with the same problem? It would be great if it could be solved without splitting the engine again 🙈

Thanks!


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Old 07-23-2022, 09:53 AM
swedish swedish is offline
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Problem solved. I had managed to not install the scorpion correctly on the axle. Now it shifts like it's supposed to do 😂
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Old 07-23-2022, 03:46 PM
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Good to hear, and presumably you have the kick starter spring would up correctly so the lever returns correctly? Just about to put my 07 back together shortly.
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'22 765 Street Triple RS
'21 XTrainer
'69 Stinger T125 Suzuki
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Old 07-23-2022, 05:33 PM
swedish swedish is offline
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Quote:
Originally Posted by (F5) View Post
Good to hear, and presumably you have the kick starter spring would up correctly so the lever returns correctly? Just about to put my 07 back together shortly.
Now i have 🙈😂 i was so happy when i found the shifting problem so easy, that i forgot about the kick starter. I put everything together and started the bike, only to hear a rattling noise. Well well, put it on the side and pulled the cover and clutch again. I hope the gasket is good for one more 😂
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Old 07-24-2022, 04:00 AM
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Gaskets are always good for one more go.
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'07 EC300 GG
'14 TXT250 GG
'? 496 CPI Cheetah RZ/RGV hybrid
'22 765 Street Triple RS
'21 XTrainer
'69 Stinger T125 Suzuki
'23 TRS 250RR (it's a Trials thing)
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Old 07-28-2022, 01:11 PM
swedish swedish is offline
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Today we were out on a 70km ride, and wow what a blast it is. Besides the bearings and seals i also changed the piston and clutch. Now i can kick start it when it's in gear. It took a long time to get it running again but it was so worth it 😊
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