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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #11  
Old 05-13-2023, 01:37 PM
Trailrider Trailrider is online now
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Default another kickstarter question

Sorry it took so long. I just today got the broken kickstarter off the kickstart shaft. I do not recommend this but when nothing else worked we did the following: remove exhaust, remove carb, beat the knuckle with a pipe stuck through where the carb was. This took extensive beating with a hammer on the pipe. It finally came off. Now to order a new kick start lever.
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  #12  
Old 05-14-2023, 03:24 PM
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How do the splines on the shaft look?
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  #13  
Old 05-14-2023, 04:10 PM
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Default Another kickstarter question

The splines on the kickstart shaft look good except for a small nick from the Dremel. The splines on the knuckle were shredded, I ordered a replacement, a Tusk brand lever
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  #14  
Old 05-14-2023, 07:58 PM
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What a good result. However check that the lever engages without slop when done up.

As I think I said I made a thick washer with an undercut so it pushed the lever on a bit further than a flat washer did.
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Old 05-19-2023, 07:45 PM
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New kickstart lever going on in the morning. (Sat)
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