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#11
05-13-2023, 01:37 PM
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another kickstarter question
Sorry it took so long. I just today got the broken kickstarter off the kickstart shaft. I do not recommend this but when nothing else worked we did the following: remove exhaust, remove carb, beat the knuckle with a pipe stuck through where the carb was. This took extensive beating with a hammer on the pipe. It finally came off. Now to order a new kick start lever.
Trailrider 
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#13
05-14-2023, 04:10 PM
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Another kickstarter question
The splines on the kickstart shaft look good except for a small nick from the Dremel. The splines on the knuckle were shredded, I ordered a replacement, a Tusk brand lever
Trailrider
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#14
05-14-2023, 07:58 PM
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What a good result. However check that the lever engages without slop when done up.
As I think I said I made a thick washer with an undercut so it pushed the lever on a bit further than a flat washer did. .
__________________
'07 EC300 GG '14 TXT250 GG '? 496 CPI Cheetah RZ/RGV hybrid '22 765 Street Triple RS '21 XTrainer '69 Stinger T125 Suzuki '23 TRS 250RR (it's a Trials thing)
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#15
05-19-2023, 07:45 PM
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New kickstart lever going on in the morning. (Sat)
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