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Enduro Electrical & Wiring Lighting, Ignition, Wiring, Plugs, etc.


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  #71  
Old 08-10-2020, 04:14 AM
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gg3 gg3 is offline
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Quote:
Originally Posted by eralha View Post
Hi guys, just found where my problem was, seized shaft on the mechanism of the starter, if you go to the exploded manual, on the page where it shows the parts for the starter, the parts number 17 and 16 had given up.

The number 17 turns whit the stater motor but the 16 does not, i need to replace those but its a pain to take them out, tried last night with no success, i managed to take out the first bearing but this one is putting a fight.

cheers
Eralha,did you get it out? I was going to replace the bearing as it is a bit 'notchy' but spins ok.I can not get it out,soaked in penetrating oil,loads of heat but won't move.I am close to damaging the case so gave up.Any suggestions?


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  #72  
Old 08-11-2020, 06:40 PM
fred99999au fred99999au is offline
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I made a puller which gets under the pinion but you need to use a bit of heat to get it to move.
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  #73  
Old 09-27-2020, 07:15 AM
Mc_Grath Mc_Grath is offline
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Quote:
Originally Posted by fred99999au View Post
I made a puller which gets under the pinion but you need to use a bit of heat to get it to move.
Could you explain how you made this puller? I?ll need to replace it too as it does not spins free, but have no idea how to remove part 16 and 17

https://www.greenlandmx.es/es/genera...G1930#start=15
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  #74  
Old 10-08-2020, 10:28 AM
Iakovos1 Iakovos1 is offline
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Originally Posted by Gez View Post
So I know I said I was going have a go at fixing my starter, but my new job prevents me from spending the time mucking around with it. Bike goes to the nearest dealer this week, they're confident they can get it working. I'll update this thread with the outcome
Any update on this. Curious what the dealer did?
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  #75  
Old 10-08-2020, 03:41 PM
Gez Gez is offline
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Sure, I think I mentioned the results in another thread. Dealer performed a CDI flash, updated flywheel and greased the starter mechanisms. Once I added a high cca lithium battery it works 95% of the time when warm, still have never got it going cold with the starter.
I have recently seen the video where they suggest welding the pinion shaft and bendix. So I might try that over summer and see if it helps.
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