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#91
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Wide Ratio Transmission Ready for Installation
A few more pictures. Engine build to start ASAP.
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2011 GG EC 300E, 1994 CR 250R, 1984 RM 250 E, 2022 Ranger 300 "If you stop eating donuts you will live 3 years longer. It's just 3 more years that you want a donut." ―Comedian Lewis Black "I think best when I have a wrench in my hands." Soichiro Honda "Dreams are messages from the deep." -Unknown Sardaukar Last edited by Moto7man; 07-19-2017 at 10:32 AM. |
#92
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Engine Build Started
New shift case.
New brake side case.
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2011 GG EC 300E, 1994 CR 250R, 1984 RM 250 E, 2022 Ranger 300 "If you stop eating donuts you will live 3 years longer. It's just 3 more years that you want a donut." ―Comedian Lewis Black "I think best when I have a wrench in my hands." Soichiro Honda "Dreams are messages from the deep." -Unknown Sardaukar Last edited by Moto7man; 07-19-2017 at 10:33 AM. |
#93
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The cases fit together really well, no machining needed.
New Honda Oem crank,straight from the box. Wide Ratio IMS transmission
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2011 GG EC 300E, 1994 CR 250R, 1984 RM 250 E, 2022 Ranger 300 "If you stop eating donuts you will live 3 years longer. It's just 3 more years that you want a donut." ―Comedian Lewis Black "I think best when I have a wrench in my hands." Soichiro Honda "Dreams are messages from the deep." -Unknown Sardaukar Last edited by Moto7man; 07-19-2017 at 10:33 AM. |
#94
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Parts stacked next to workbench waiting for install. Dan,the penguin isn't for sale.
I used a puller tool to move the crank into the case half. I used two tire irons wrapped in cardboard to rest the tool against the case half. It worked really well. The IMS Wide transmission dropped right in without a problem. Note:The stock transmission has two 23 tooth gears, one on the the countershaft and one on the main shaft, the gear on the mainshaft is a little wider, if you reverse them, the transmission will bind when you install the other case half, this was per Dogger 315 on another site. I measured my two gears, which are IMS gears which are a different size than oem and I made sure that the wider gear was on the mainshaft. The cases came with all the bearings installed except one of the transmission shift drum bearing. I don't want to use the old one so I have to order one tomorrow.
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2011 GG EC 300E, 1994 CR 250R, 1984 RM 250 E, 2022 Ranger 300 "If you stop eating donuts you will live 3 years longer. It's just 3 more years that you want a donut." ―Comedian Lewis Black "I think best when I have a wrench in my hands." Soichiro Honda "Dreams are messages from the deep." -Unknown Sardaukar Last edited by Moto7man; 07-19-2017 at 10:33 AM. Reason: Grammer |
#95
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The last 96 CR NOS Cylinder in North America.
New head still in the Honda bag. This is a "B" cylinder so I bought a Wossner "B" piston. New piston in the barrel. Misc power valve parts. I replaced the round cover and o ring along with the lever mechanism and head bolt. I ordered a new circlip. I used this moly for the PV assembly.
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2011 GG EC 300E, 1994 CR 250R, 1984 RM 250 E, 2022 Ranger 300 "If you stop eating donuts you will live 3 years longer. It's just 3 more years that you want a donut." ―Comedian Lewis Black "I think best when I have a wrench in my hands." Soichiro Honda "Dreams are messages from the deep." -Unknown Sardaukar Last edited by Moto7man; 07-19-2017 at 10:34 AM. |
#96
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Barrel assembled just waiting on a circlip and new cylinder studs.
__________________
2011 GG EC 300E, 1994 CR 250R, 1984 RM 250 E, 2022 Ranger 300 "If you stop eating donuts you will live 3 years longer. It's just 3 more years that you want a donut." ―Comedian Lewis Black "I think best when I have a wrench in my hands." Soichiro Honda "Dreams are messages from the deep." -Unknown Sardaukar Last edited by Moto7man; 07-19-2017 at 10:35 AM. |
#97
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Glad to see you are making some headway. Keep the pics coming. I was looking at the pic with the piston in the cylinder and noticed the bottom of the exhaust port looks like it does not have a chamfer on the port edge??? Are the ports chamfered??
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#98
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Thanks! I ordered some more parts today. I'll look at the cylinder when I get home. I want to complete the build in two weeks then it is time to ride!
__________________
2011 GG EC 300E, 1994 CR 250R, 1984 RM 250 E, 2022 Ranger 300 "If you stop eating donuts you will live 3 years longer. It's just 3 more years that you want a donut." ―Comedian Lewis Black "I think best when I have a wrench in my hands." Soichiro Honda "Dreams are messages from the deep." -Unknown Sardaukar |
#99
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2 weeks sound like a good time frame to break in a new bike. Check all the ports top & bottom for a chamfer as you dont want to be scuffing up a new piston or catching a ring in that bad boy.
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#100
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I told you!!!!!
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