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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #1  
Old 10-13-2019, 08:03 AM
GGEC GGEC is offline
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Default HELP NEEDED!!! Clutch issue

Hi I'm new to the forum.

I have a issue with my GG EC200 ( 2006 )

Clutch was dragging bad and because I bought it not long ago I thought I will change the clutch and a new basket just because it looked a bit worn.

I also changed the clutch line to a braided one and change fluid because not sure how long it was last serviced.

Clutch still drags but also having trouble bleeding clutch I have hardly any pressure and I've used a vacuum line to draw air out but still no pressure on lever.


Thanks

Last edited by GGEC; 10-13-2019 at 10:28 AM.
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Old 10-13-2019, 04:02 PM
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Zman Zman is offline
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1. Did you use DOT4 or mineral oil in the clutch cylinder? The wrong fluid will cause internal leaking.
2. you could have air in the clutch master cylinder.
3. What clutch plates did you use? (some of the aftermarket pates are thicker than stock and cause drag.)
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Old 10-13-2019, 06:48 PM
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(F5) (F5) is offline
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Minor drag can be cured with different oil. In my bike Motul Transoil (std) drags enough not to be able to kick in gear. But the Transoil Expert version is fine..
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Old 10-14-2019, 11:45 AM
Mikeyx Mikeyx is offline
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First check the adjuster screw position on the clutch lever. Wind it fully in and try if it helps.
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Old 10-14-2019, 03:37 PM
GGEC GGEC is offline
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Hi guys thanks for the reply much appreciated.

I do use MOTUL mineral oil so I will try the other version thanks (F5).

I adjusted the screw also whilst trying other things but with no difference Thanks Mikeyx.

Man I have used Motul mineral oil but i will try other version like ( F5 ) said. I have DP clutch kit which was supplied by a GASGAS dealership, could these be the issue? the clutch was dragging before I changed it?

I tried again tonight to bleed the system I had constant air bubbles coming out even with the use of the vacuum bleeder. I also tried the old fashion way of bleeding only using the master open/closing the nipple but still no luck.

I also changed the seals on the slave (bottom slave) to be sure it wasn't leaking through but still no luck.

anymore ideas guys I would appreciate it.

Thanks
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Old 10-14-2019, 08:04 PM
Greatdane Greatdane is offline
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I used a syringe and pushed fluid up from the bleeder to the master. Worked very well.
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