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#1041
05-20-2016, 05:48 AM
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Still pulled apart..
Forks disassembled, cleaned, little shuffle to the mid comp.. and mostly back together. Just need to add oil! Shock pulled, cleaned, and serviced. Just needs a spring to be put back on. Linkage bare! Awaiting new needle rollers, seals and bushings. Swingarm pivot and bearings cleaned and lubricated. Headstem bearings same as above. Clean nnn lube! Airbox cleaned, few bolts replaced, some running repairs where the subframe had started to flog out. Awaiting silicone to seal up the gaps in the airbox again. New front sprocket fitted! New front pads on the ready! That is all! Except I have also worn right through the plastic sleeve for the front brake line. Will need to line up a replacement soon, before she starts wearing through the coating and into the braid. Rear disc has seen some better days too! Better get one of them ordered. Why do kms wear things out? 
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#1042
05-20-2016, 02:15 PM
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I am trying to put new grips on but I discovered that the GasGas 250 4T has an odd sized throttle tube cam and I'm not sure where to get one.
The throttle tube I have is cracked and I'd like a spare just in case. Of course GasGas doesn't list just the throttle tube, only the complete throttle assembly for $104, which is a bit much. It appears that the throttle tube is the same as a KTM 4T model but not 100% sure on that. After all the mechanical work I've done recently I decided to give the bike a bit of a face lift Out with the old 08 front  In with the '11  I'm really pleased with the look, one I learn how to remove the front wheel , I'll put the nice new white fork guards Last edited by gasgasman; 05-22-2016 at 10:12 PM.
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#1043
06-13-2016, 02:43 AM
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Did a race on Saturday. Great fun. Crashed on a nice, round rock. RHS radiator got banana shaped but no leaks. I know, I should have bought some radiator guards earlier...
I ordered a set from Bulletproof Designs just now. Better late than never I guess.
__________________
Anders "So you know, that you're over the hill when your mind makes a promise that your body can't fill" (Little Feat: Old Folks Boogie) 2015 EC200 Racing: TE bars, Rekluse Core Exp 3.0, 38mm Lectron & Ohlins S3 steering damper 2006 EC200: 2011 plastics, Rekluse Z-Start, revalved KYB forks & Scotts steering damper 1998 Bimota Supermono 1986 Duc Mille S2 1975 Guzzi sidecar hack 1961 Morini Corsaro 125 etc Last edited by Anders; 06-13-2016 at 05:12 AM.
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#1044
06-13-2016, 04:29 PM
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Quote:
__________________
2003 txt250 Pro 2013 Ossa 280i
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#1045
06-14-2016, 01:10 AM
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Quote:
__________________
Anders "So you know, that you're over the hill when your mind makes a promise that your body can't fill" (Little Feat: Old Folks Boogie) 2015 EC200 Racing: TE bars, Rekluse Core Exp 3.0, 38mm Lectron & Ohlins S3 steering damper 2006 EC200: 2011 plastics, Rekluse Z-Start, revalved KYB forks & Scotts steering damper 1998 Bimota Supermono 1986 Duc Mille S2 1975 Guzzi sidecar hack 1961 Morini Corsaro 125 etc
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#1046
06-20-2016, 04:22 AM
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well i have spent the last 3 hours of work today and 4 hours of work friday reading this entire thread.
loads of great ideas on here for me to do to my 2009 ec 300 just hope i have a job left to pay for them all haha
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#1047
06-21-2016, 02:05 AM
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-Installed new Nachi rear wheel bearings, seals, and Checkpoint wheel spacers (thanks for install directions for that weird aluminum washer!)
-Repacked exhaust -Spooned on a new rear tire -Changed tranny oil w 900 ml Rotella 15w40 -Installed new Checkpoint oversized power valve cover -Fresh Engine Ice coolant -New Pillowtop grips -Installed thin rubber floor matting to top of skid plate (to attenuate engine noise) -Rejetted for 5k'+ elevation She's ready for a 1,500 mile roadtrip to Idaho for the Klim Cow Tag ride!
__________________
2005 GasGas EC300 2017 Beta 300RR Race Edition 2021 TM Racing 300EN Fi (2T) Last edited by mtnmanseth; 06-21-2016 at 03:05 AM.
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#1048
06-22-2016, 08:11 AM
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Where did you get the powervalve cover from I really want one but everyone I found is out of stock
Sent from my iPhone using Tapatalk
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#1049
06-22-2016, 08:25 AM
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Quote:
http://ltracing.com/ If Les Tinnius is out of them, they are listed on Matt Stavish's web site. They make some great accessories for Gas Gas. (Matt used to be a GasGas factory off-road rider for the US National enduro and hare scrambles.) Look on this page. http://checkpointoff-road.com/store.html Good Luck and Good Riding! Jim .
__________________
Jim Cook Smackover Racing Team LAGNAF '11 Gas Gas EC250 (primary ride) '06 Gas Gas DE300 2004 Gas Gas TXT300 Pro '94 Husaberg FE350 '86 Yamaha IT200 '86 Honda TRL200 Reflex '04 KTM 525EXC (soon to be dual sported) Several others, including project bikes, Deb's bike, and a fleet of grandkids' bikes Let's go riding! http://www.jebruns.com/Wudi19/wudi19.html http://www.ahrma.org/schedules-results/cross-country/
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#1050
06-22-2016, 08:43 AM
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Oh dear there is some really nice bits on there I want
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