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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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Old 08-12-2016, 02:28 PM
savage sausage's Avatar
savage sausage savage sausage is offline
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Default gear selector problems

If i put my bike in 1st i can feel the compression of the engine, now hook up 2/3/4/5 and there is no resistance like the clutch is pulled in.

knick 6th and there's compression again.

the gear lever does move but its not smooth, although it was never silky smooth.
I took my engine to a guy to press out the crankshaft , who also took out the gears and bound them all together using zipties.
so i assume he put the all back in as he took them out.

I have assembled the rest of the engine and put the selector shaft and everything as per the GG manual i have.

any ideas, i have a feeling that the selector drum is the offender here, is it possible that he has not put the selector drum the right way round.

I am gutted as i have spent a looong time rebuilding this engine and only just put everything back together fluids etc.
I guess its engine back apart time hey.


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Old 08-12-2016, 02:53 PM
GGRider01 GGRider01 is offline
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I'm sure you're aware of it, but here's the rebuild thread stickied at the top:
http://www.gasgasrider.org/forum/showthread.php?t=21160

It sucks tearing an engine open twice - if I remember right, he did also.
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Old 08-12-2016, 03:13 PM
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savage sausage savage sausage is offline
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yeah thanks i read all of that,his was on the bench mines back in the frame with everything connected up.
and was kinda dreading this being what has to happen.

Last edited by savage sausage; 08-13-2016 at 05:29 AM.
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