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Enduro Engine 4 stroke (including EFI & Exhaust) 4 stroke engine, EFI, and exhaust discussion


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  #1  
Old 04-05-2016, 07:29 AM
krolik_21 krolik_21 is offline
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Join Date: Oct 2014
Posts: 8
Default GasGas 450fse 2004 engine rebuild-taiwan parts

Hi. I use my 450 2004 more than 6 years and now cylinder, conrod and piston die.
For rebuilt i use some taiwan parts:

http://www.con-rod.com.tw/DRZ400-01-04.htm
conrod- Roxar ROXS3239-50 euro

http://www.ebay.com/itm/231619056951...b42d708d2&cp=1
cylinder-MOTORiTEC BB DRZ400 94mm-100 euro

piston Wossner 8563D400A-125euro

For better starting used starter motor from honda hornet 600-10euro




Year ago transform starter gear to sprag clutch drz 400-40 euro

Total cost 325 euro for all.
Pictures and some movies soon

Now rebuild is completed and bike have 50 miles

Some pictures:
Piston diferences:
original bore 95mm
weight-311g

Wossner 8563D400A-94mm
weight-266g






original gas gas conrod
https://www.youtube.com/watch?v=WLkwpTCXN1w

engine with new conrod- Roxar ROXS3239


Cylinder gas gas 450 fse


Cylinder motoritec drz 440 94mm big bore
1 and 2 mast be welding and after cylinder skimming by paper 400/2000




Last edited by krolik_21; 04-14-2016 at 11:13 AM.
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  #2  
Old 04-06-2016, 01:19 PM
icepick icepick is offline
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Join Date: Feb 2016
Posts: 14
Default

Nice! Congrats on finding an alternative source for parts. I can't wait to see the pics of the rebuild!
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Old 01-31-2023, 02:21 AM
Turbobusa Turbobusa is offline
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Join Date: Jan 2023
Posts: 2
Default Fse 450

Hi
Great info, so if i'm right you can use the DRZ 400 cylinder?
so if we order in the DRZ 400 conrod kit, cylinder ans piston we should be ok..
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