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Enduro Suspension Tuning & maintenance of Enduro forks, shocks, etc


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  #1  
Old 03-06-2015, 06:47 AM
WAZ WAZ is offline
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Default 43mm WP fork strip

After 30 years working on bikes, I'm about to strip my first set of forks (2001 EC300). Are there any special tools/techniques involved in stripping the 43mm WP fork? I've had a look on youtube, but only found videos for the newer ktm WPs, which seem really straight forward. Any tips would be appreciated.
Cheers.


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Old 03-06-2015, 07:12 AM
Brian VT Brian VT is offline
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I dove in and changed the shim stack a few(many) years ago. No prior fork experience at all.
It was a piece of cake. The only "special" tool I needed was to grind down the thickness of a wrench (spanner). It's been a while, so not sure why, but I think it had to squeeze between the coils of the spring?
That, and the seal driver, are all I can remember being as "special".
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Old 03-06-2015, 09:01 AM
WAZ WAZ is offline
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Thanks for that Brian, sounds like it should be a half hour job then!
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Old 03-06-2015, 11:34 AM
Tafka Tafka is offline
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This might help:
LINK
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Old 03-06-2015, 11:37 AM
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Quote:
Originally Posted by WAZ View Post
After 30 years working on bikes, I'm about to strip my first set of forks (2001 EC300). Are there any special tools/techniques involved in stripping the 43mm WP fork? I've had a look on youtube, but only found videos for the newer ktm WPs, which seem really straight forward. Any tips would be appreciated.
Cheers.
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Old 03-07-2015, 12:44 AM
WAZ WAZ is offline
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Thank you very much for the manuals, they'll be a great help!
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Old 04-16-2015, 09:12 AM
rogerdodge rogerdodge is offline
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Hi
is there any chance I can have a copy too.
Thanks
Roger
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Old 04-16-2015, 10:59 AM
WAZ WAZ is offline
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Quote:
Originally Posted by rogerdodge View Post
Hi
is there any chance I can have a copy too.
Thanks
Roger
The link in Tafka's post above is for a manual, but not in English, the pics explain most things though. I can email you an English copy if you prefer. They really are easy forks to work on, it took me 10 minutes per leg to strip them.
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Old 04-16-2015, 11:03 AM
gasgasxc gasgasxc is offline
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Are the gas gas wp-43s of that era the same as the ktm of the same era? Any differences at all?
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  #10  
Old 04-16-2015, 11:28 AM
WAZ WAZ is offline
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The manuals I had were for KTMs and I could see no difference on my GG forks compared to the manual. There may be differences in spring/damping rates though.
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