#31
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If I understand this correctly. The cheapest and easiest way for a 16 yo to do this is to:
Measure the squish, should be around 0.8. Im doing this on Saturday or Sunday If the squish is larger than 0.8, I should get a thinner base gasket or cut some of the base of the cylinder If the squish is too small, Ill get a thicker base gasket Is this right? 2. If squish is lets say 0.1 too big. Should I use a gasket that is 0.1 thinner? Or cut 0.1? |
#32
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I just read about timings. I watched this video. https://www.youtube.com/watch?v=_uBP...yMountainATVMC
I learned that I need to use that tool and when the piston touches it, the marks on the flywheel should line up. I have definately not done this. Does anyone know where I can buy the tool? If I get my hands on that, the rest is easy. I fix the solder thing, and after I just time it and i should be good to go, right? Last edited by Noobi06; 02-11-2023 at 05:20 AM. Reason: w |
#33
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Ok, we're getting off track.
Don't cut anything off the base. It will affect the port timing which is important. Keep it somewhere near std. If the flywheel is fitted with woodruff key and the stator backing plate is fitted in std place (they have a special washer to limit where it goes, then the ignition timing will be right. You Don't need to do anything else. Don't try to optimise the squish clearance to 0.8. It is ideal BUT it will make the volume above the Piston too small. You would need to machine metal out to compensate. Standard they run fine. Maybe one day but not now. Measure the squish. If it is not more than say 2.5mm. you will be right. If the shape of the squish is parallel that is good. Let's see if it is all as expected. Then let's try work out if the compression is OK. If it starts easily enough it should be.
__________________
'07 EC300 GG '14 TXT250 GG '? 496 CPI Cheetah RZ/RGV hybrid '22 765 Street Triple RS '21 XTrainer '69 Stinger T125 Suzuki '23 TRS 250RR (it's a Trials thing) |
#34
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I removed spark plug and took a piece of solder. I kicked the piston over and my squish measures out to 0.8mm. Im super happy.
This means it can only be 2 things right? Either one: Piston ring needs to be replaced (either worn or end gap) If not that, the piston is too small |
#35
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I agree with your analysis.
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#36
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I agree. Apart from the bit about being happy with a o.8mm squish.
I have never ever seen a bike with ideal squish that has had a low enough compression RATIO. You usually (always) have to rake some meat out of the dome if they get that close. Or run 130 octane gas.
__________________
'07 EC300 GG '14 TXT250 GG '? 496 CPI Cheetah RZ/RGV hybrid '22 765 Street Triple RS '21 XTrainer '69 Stinger T125 Suzuki '23 TRS 250RR (it's a Trials thing) |
#37
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Yes.
On my '15 200, I had to remove quite a bit after setting the squish. According to my notes, I removed approx. 2cc. It took a few iterations of "lathe work, measure volume, repeat..."
__________________
Anders "So you know, that you're over the hill when your mind makes a promise that your body can't fill" (Little Feat: Old Folks Boogie) 2015 EC200 Racing: TE bars, Rekluse Core Exp 3.0, 38mm Lectron & Ohlins S3 steering damper 2006 EC200: 2011 plastics, Rekluse Z-Start, revalved KYB forks & Scotts steering damper 1998 Bimota Supermono 1986 Duc Mille S2 1975 Guzzi sidecar hack 1961 Morini Corsaro 125 etc |
#38
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I also agree with the need to compensate for the volume. I have never seen a stock GG 125 with a squish measurement that low. If all goes well the person that cut the head also corrected the volume for compression. That being said, this bike seems to have some serious leakdown.
Were you able to do a compression test? Did the cylinder have a ridge at the top that you could feel with your finger? |
#39
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Can I not add a thicker base gasket? This way I get smaller squish
No, I have not done a compression test since it is super low either way. In approx a week, I will be inspecting the ring, and changing it. I will also be measuring the piston and cylinder diameter to see if piston clearance is too big, resulting in bad compression. |
#40
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Thicker base gasket RAISES the cylinder, reduces squish/compression.
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