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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #191  
Old 07-24-2013, 11:37 PM
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I'm surprised you could even get the water pump cover on with the checkpoint installed. Not a chance on my 2010.


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  #192  
Old 07-25-2013, 05:30 AM
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Quote:
Originally Posted by n_green View Post
Hmm I've only just read this thread which has me very very nervous as approx 30hrs ago I simply replaced the std plastic impeller with a checkpoint alloy one. Never measured clearances or anything.
But it has been in there for at least 20-30hrs. Now I have a 2 day ride this weekend, should I check it out before I go or just leave it alone til I get back? I have a feeling ill be sad when I do have a look :-(
I thought the same after I read this news. I did rings a month ago and inspected wp very quickly...all looked good at a glance. I double checked last night and sure enuf....wear on inside of case and impeller. I order the gear from GF but took some time and buffed out the wear grooves in the case and slightly touched up the impeller tips a hair with flat file. I used the spray paint method that was suggested by Glenn. It worked fine for a temp fix. I wont be riding my bike because of work comittments for the next wk however....long enuf to receive parts from GF. Can you take your impeller and have it machined down on the backside? Or stack another gasket/spacer wthe existing?
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  #193  
Old 07-25-2013, 05:59 AM
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I had done the very same,took the impeller to a machine shop. There's limited
material that can be taken from the back side of the impeller,This worked fine on one bike,(200) The other impeller was machined and still made contact
so I fabed a spacer from an old skid plate,that was less than 3/16''. Has worked fine since.Best of luck.

John
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  #194  
Old 09-26-2015, 12:37 PM
Ignas Ignas is offline
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So i had catastrophic water pump bearing/ shaft failure today and
I even checked water pump impeller clearance before assembling.
Is there anyone that can beat me at the damage costs?



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  #195  
Old 09-26-2015, 01:18 PM
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Looks to be a least the right case side?? ouch for sure.
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  #196  
Old 09-26-2015, 01:31 PM
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And Main gear. took 8 months for parts.
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  #197  
Old 10-02-2015, 12:47 PM
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I have managed to fix the casing. Bought new bearings, found water pump shaft and gear in spares box. Everything was less than 20euro
Hope i will be riding next week without other disasters
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  #198  
Old 01-17-2016, 01:20 AM
swazi_matt swazi_matt is online now
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I thought I had no issues with this when I installed the CP impeller but obviously I was wrong
Although I don't think I should do anything considering I have at least 150 hours of hard rock riding since installing it. Maybe just clean it up with a dremmel stone or sandpaper?



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  #199  
Old 01-17-2016, 01:21 AM
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Gear on the back looks fine

Anyone tried stacking two oem gaskets to add space? (maybe the old one and a new one?)
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  #200  
Old 01-17-2016, 02:23 AM
GGRider01 GGRider01 is offline
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My stock plastic impeller looks to have rubbed the cover for the last 15 years. I think it has given itself clearance long ago by doing this. I would personally keep running it and just polish the inside of the cover and maybe the top of that impeller.

I am still learning a lot about these bikes and working on them, so take my advice with a grain of salt. Having said that, I don't see anything to be concerned. After 150 hours, it has sorted itself out. Just polish and ride on.
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