|
General Discussions & Announcements General Announcements, General Questions, e.g. What bike do I buy?, etc. |
|
Thread Tools | Display Modes |
#1
|
||||
|
||||
Dumb 07 gas tank design.
I clipped a small vine today with my 07 300. Where the top shroud screw attaches to the tank failed. It actually pulled out a plug of plastic about 1/4" in diameter and 1/4" long. It broke at the bottom of the plug. Looking at this setup it appears they molded this on purpose this way. Since it's slightly tapered I can't glue the plug back in since it's larger at the bottom then the top. It's the weirdest plastic molding I've ever seen. I don't even understand how they could have possibly done this unless it is a separate piece that is installed before they attach the top black part of the tank to the bottom natural colored part.
Since I can't put the plug back in does anybody have an idea of what I could fill the hole with so I may screw in the top shroud screw? I've heard of plastic welding. Is this feasible? As easily as it broke I'm surprised I haven't heard of this problem yet. Thanks, Bill.
__________________
04 Montesa 315R, 07 EC300, 21 KTM Erzberg 300, 21 Sherco 300 SEF-F, 23 KTM 690, 23 Rieju Mr Pro 300 |
#2
|
||||
|
||||
I have done the same thing. I used JB wled to fill the hole with. Seems to be working, but i ordered a clarke tank just in case.
__________________
2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#3
|
||||
|
||||
They did this on other years too? I wonder what the reason is?
__________________
04 Montesa 315R, 07 EC300, 21 KTM Erzberg 300, 21 Sherco 300 SEF-F, 23 KTM 690, 23 Rieju Mr Pro 300 |
#4
|
||||
|
||||
They have been doing it from 1998 as far as i know, mabe even later.
__________________
2002 Gasgas EC250 (gone not forgotten) 2012 Ktm 300xc 2001 Gasgas EC300 Lifes journey is not to arrive safely at the grave in a well preserved body, But rather to skid in sideways totally worn out shouting holy cow what a ride !!!! |
#5
|
||||
|
||||
Quote:
When I had my 2001 GG, I filled in the area with a plastic welder. Held up really well. |
#6
|
||||
|
||||
Quote:
I love hardware stores. I picked up one of these Wood Insert and set it in the hole with plastic weld epoxy. I used the 10-32 size which almost pushed into the hole without threading it in. I used the unflanged unit and shortened it slightly with a grinder. I think it will still pull out before damaging anything and it will be very easy to fix. Did I happen to mention, I love hardware stores?
__________________
04 Montesa 315R, 07 EC300, 21 KTM Erzberg 300, 21 Sherco 300 SEF-F, 23 KTM 690, 23 Rieju Mr Pro 300 |
|
|
Similar Threads | ||||
Thread | Thread Starter | Forum | Replies | Last Post |
Im sorry for the dumb questions, but heres two more | dank | Enduro Suspension | 13 | 04-12-2010 09:23 AM |
might be a dumb question, but im new, so give me a break | dank | Enduro Intake/Carburetion - 2 stroke | 7 | 03-26-2010 08:52 AM |
ok ive got another dumb question... | dank | General Discussions & Announcements | 14 | 03-23-2010 06:08 PM |
Super Dumb Question about replacing Brake Pads | lukachuki | Enduro Chassis & Body | 6 | 09-26-2007 02:42 PM |
Review of RB Design | LAWMAN | Enduro Product Reviews | 6 | 07-13-2007 03:04 PM |