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Enduro Engine 4 stroke (including EFI & Exhaust) 4 stroke engine, EFI, and exhaust discussion


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Old 10-12-2006, 04:55 PM
AJSB AJSB is offline
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Default Top end rebuid w/o engine removal possible ?

Do you know if its possible to remove the head and the cylinder with engine still in the frame ? That will make top-end rebuilds much easier to do w/o the need to remove completly engine from frame...i believe that head cover can be removed easely because valve adjustments but dont know about head and cylinder...

TIA,
AJSB


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Old 11-30-2006, 12:58 PM
KTMrider58 KTMrider58 is offline
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You didn't say what year (or what size), but I own an early '03 400 FSE and had to do a complete top-end rebuild this past winter thanks to drowning it in a massive mudhole. The entire job was performed with the engine still in the frame. The seat, tank and shrouds were all I removed (and the entire exhaust...best to put this back on all at once, loosely, then tighten everything up). I did have to loosen the subframe and rotate it slightly on the lower mounts to allow enuf space to get the throttle body out.
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