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Enduro Intake/Carburetion - 2 stroke Jetting, Reeds, Air Filters, etc. |
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#1
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Inconsistent idle/off throttle surging
Looking for help on two (maybe related, maybe not) issues with an '11 300 ec.
First issue is the engine is stalling (while throttle is shut off) during hard riding especially on uphills/downhills. The idle works fine at rest although I have had to turn the idle screw in nearly all the way. My first thought was float height, but it looks to be ok. I have had this issue since the bike was new. The second issue just started last weekend: the bike surges while the throttle is shut. Just quick short blips that while coasting with the throttle closed cause the bike to accelerate every so slightly. This started (I think)after I backed the the air screw out to 2 turns to try and get a higher idle to fix problem #1. I have enough slack in the throttle cable so I can't figure out what's happening here. Carb set up: 175 Main 38 pilot stock needle ??? air screw 2 turns out not sure which model carb, but the bike is an e-start with ohlins/marz. |
#2
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Quote:
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'11 Husky CR150, '11 GasGas XC 300-E, '11 Kawasaki KX250F, '71 Hodaka ACE 100B+ |
#3
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Quote:
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#4
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My bike started surging when I stopped during a ride once. When I got home I removed the carb and cleaned it out. The problem went away. Never hurts to start with a simple solution.
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2004 GasGas DE250 |
#5
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Update - surging is gone, but the stalling issue is worse. Anytime I come to a hard stop, the bike quits running. You can keep it running by holding the throttle open. When you do that, it seems to be loaded up, like somehow the sudden stop caused the carb to go rich.
I'm bumfuzzled. It's nearly unridable. I've cleaned the carb and tried all kinds of jetting combinations but the bike still stalls just the same. I don't know why, but I have to have the idle screw turned nearly all the way in to get the bike to idle (with a 35/38/or 40 pilot, doesn't matter -air screw position either). Is is possible that the slide is raised enough for fuel to dump into the intake on a closed throttle on hard decel? I'm bolting on a 38mm AS1 tomorrow as a last resort. |
#6
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If you're running the stock needle and position, try moving the clip higher. The stock needles seem to be way too rich right off idle, I think mines in the top groove now on my ASII with a 38 pilot and somewhere around 175 main. It runs good, no blubbering or hesitations and idles nice, but I think it could be made crisper with a different needle. I'm going to pick up a YZ250 needle to try, seems to be a lot of guys who like them.
Wes.
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13 EC200 Race 10 EC250 Six Days (SOLD) 07 EC250 (for sale) 85 RZ500 75 XL250 71 CB100 08 DRZ70 (son's) |
#7
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I've tried stock and JD red & blue needles in variuos positions.
This isn't a blubbering issue - this is the bike shutting off at every corner. |
#8
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Just a guess, have you checked the float height? I'm wondering if you have a fuel level issue.
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2011 Gas Gas EC300 38mm, 2008 Husky TE610, 2003 Beta Rev3 250 |
#9
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Not sure if it will help but try safety wiring the throttle cable where it enters the carb. The GasGas cable is different than other bikes the way the cable end is made. On mine I could not get the idle set consistently and this was the problem.
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#10
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Do the reeds look ok?
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