Rieju & GasGas Legacy Riders Club Forum  

Go Back   Rieju & GasGas Legacy Riders Club Forum > GasGas Enduro Technical Forums > Enduro Engine - 2 stroke

Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


Reply
 
Thread Tools Display Modes
  #1  
Old 10-28-2014, 01:26 PM
Niall-griffiths's Avatar
Niall-griffiths Niall-griffiths is offline
Gold Level Site Supporter
 
Join Date: Feb 2014
Location: Bury st Edmunds (Suffolk)
Posts: 123
Default Converting a 250 to a 300

Hi all for the winter I want to turn my 2002 250 sm into a 300 if possible,

can anyone tell me what I need ? A cylinder,cylinder head and piston is this it and is it just a straight swap or is there rod differences??Or do I need a 300 exhaust? At the moment I have the standard messico front pipe and silencer,

also what should I do regards to jetting? At the moment I have a 178 main and 40 or 42 pilot where should I go from here?

Is there any other mods or parts I would need? Ignitions different plug ect ?


Reply With Quote


  #2  
Old 10-28-2014, 02:29 PM
Fred1956's Avatar
Fred1956 Fred1956 is offline
Senior Member
 
Join Date: Oct 2009
Location: NW Arkansas
Posts: 1,254
Default

Quote:
Originally Posted by Niall-griffiths View Post
Hi all for the winter I want to turn my 2002 250 sm into a 300 if possible,

can anyone tell me what I need ? A cylinder,cylinder head and piston is this it and is it just a straight swap or is there rod differences??Or do I need a 300 exhaust? At the moment I have the standard messico front pipe and silencer,

also what should I do regards to jetting? At the moment I have a 178 main and 40 or 42 pilot where should I go from here?

Is there any other mods or parts I would need? Ignitions different plug ect ?
That should do it, 250 & 300 have the same exhaust as far as I know..obviously you'll need gaskets & head o-rings. Jetting you have won't be far off, close enough to start with
__________________
Fred Overstreet
2010 EC250 SixDays
2004 GasGas EC300 -Sold to a good home
2006 GasGas EC250-Sold to a good home
2006 GasGas TXT 280 Pro
Reply With Quote
  #3  
Old 10-28-2014, 02:30 PM
desertgasser300 desertgasser300 is offline
Banned
 
Join Date: Feb 2011
Location: Hot A@% desert AZ.
Posts: 1,872
Default

Quote:
Originally Posted by Niall-griffiths View Post
Hi all for the winter I want to turn my 2002 250 sm into a 300 if possible,

can anyone tell me what I need ? A cylinder,cylinder head and piston is this it and is it just a straight swap or is there rod differences??Or do I need a 300 exhaust? At the moment I have the standard messico front pipe and silencer,

also what should I do regards to jetting? At the moment I have a 178 main and 40 or 42 pilot where should I go from here?

Is there any other mods or parts I would need? Ignitions different plug ect ?
Needed:
Piston and rings
300 cylinder and head
Jet according, the 300's like to run leaner then the 250's. Prepare for more torque and more vibes.
Pretty straight forward swap. Rod is the same. Some like the 2k3 ignition with the 300's. But it boils down to what you like.
Reply With Quote
  #4  
Old 10-28-2014, 02:36 PM
sweeper sweeper is offline
Banned
 
Join Date: Feb 2014
Posts: 195
Default

Looking at buying an 03 ec 300.I want to swap it out to a 250.I'd have the 300 stuff you'd be looking for if it comes together.
Reply With Quote
  #5  
Old 10-28-2014, 02:50 PM
Niall-griffiths's Avatar
Niall-griffiths Niall-griffiths is offline
Gold Level Site Supporter
 
Join Date: Feb 2014
Location: Bury st Edmunds (Suffolk)
Posts: 123
Default

I'm just after abit more power, do u think I would notice much difference?i will get the head skimmed accordingly to raise compression and port and polish the cylinder and carb. Would this make a big difference ?

sweeper let know I wouldent need the piston as I will be putting a new one in,are you in the us or Europe mate ?
Reply With Quote
  #6  
Old 10-28-2014, 03:27 PM
sweeper sweeper is offline
Banned
 
Join Date: Feb 2014
Posts: 195
Default

Oregon, U.S.A.
Reply With Quote
  #7  
Old 11-12-2014, 03:04 PM
Niall-griffiths's Avatar
Niall-griffiths Niall-griffiths is offline
Gold Level Site Supporter
 
Join Date: Feb 2014
Location: Bury st Edmunds (Suffolk)
Posts: 123
Default

Does anyone know if a 05 300 cylinder will fit onto a 02? Also will the 250 cylinder head fit onto the 300 barrel or not ?as the mount on the 300 has broke
Reply With Quote
  #8  
Old 11-12-2014, 03:35 PM
gassergrant gassergrant is offline
Senior Member
 
Join Date: Jun 2011
Location: Herts England
Posts: 428
Default

jetting in my 03 300 is
mj 178
pj 38
slide 6
needle n3eg clip 3

runs well but not done many miles with this set up can report back after Sunday on that.

going head to head against my mates 250 I could not notice any real difference I also have a full fmf system and carbon reeds
__________________
03 ec300
honda cr500 94
Reply With Quote
  #9  
Old 11-12-2014, 03:55 PM
Fred1956's Avatar
Fred1956 Fred1956 is offline
Senior Member
 
Join Date: Oct 2009
Location: NW Arkansas
Posts: 1,254
Default

Quote:
Originally Posted by Niall-griffiths View Post
Does anyone know if a 05 300 cylinder will fit onto a 02? Also will the 250 cylinder head fit onto the 300 barrel or not ?as the mount on the 300 has broke
Cylinder heads are NOT interchangeable
__________________
Fred Overstreet
2010 EC250 SixDays
2004 GasGas EC300 -Sold to a good home
2006 GasGas EC250-Sold to a good home
2006 GasGas TXT 280 Pro
Reply With Quote
  #10  
Old 11-12-2014, 03:58 PM
nambo-trev's Avatar
nambo-trev nambo-trev is offline
Senior Member
 
Join Date: Jun 2010
Location: alberta
Posts: 1,185
Default

You need a new cylinder and a reed spacer
__________________
trevor
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
Converting a EC200 to a EC300 Ply318ci Enduro Engine - 2 stroke 19 12-12-2011 08:28 AM
98 ec250 converting to WP forks / caliper ?? 98ec250 Enduro Chassis & Body 2 11-18-2010 12:19 PM
Converting a Sachs shock to fit a bladder? Keg Enduro Suspension 12 06-22-2009 11:17 AM
Converting 2009 EC300 to Motard cheekeon Enduro Chassis & Body 0 04-12-2009 03:04 AM




All times are GMT -5. The time now is 04:49 PM.


Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright 2009 - GasGasRider.org