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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc. |
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#1
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2004 EC200 expansion chamber mount point
(Reposting this in the correct forum)
Noticed a vibration on my EC200 and it appears the lower exhaust pipe mount has sheared off. I can't understand how it works as there is no way I could force the pipe mount bracket to line up with the frame bracket as per photos. Am I missing something obvious, the mounts i have seen online seem to have a bolt that goes right through, but the bolt that attached the rubber to the pipe mount doesnt go all the way through and it has a tapered finish i.e. it has not snapped off. Any ideas? Note, second photo shows the "other side" of the rubber bush propped up on the water pump, it really looks like it has been sheared off |
#2
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Quote:
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2006 EC300 Enduro - Ignitech CDI - 38/NECW#2/165 FMF gnarly, FMF shorty, .50 front 5.7 rear 2016 RM-Z450 |
#3
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You can get the mount from any GG dealer. Your pipe is bent and needs to be straightened so it will line up again.
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#4
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The exhaust isolater or "silent block" has two offset tabs that sandwich a rubber piece and will allow it to line up.
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2005 GG EC250 - Smart Carb, Rekluse Core EXP3.0, KYBSSS Forks, LHRB 2011 GG EC300 2008 KTM 300 XCW - Rekluse, LHRB |
#5
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thats what i thought, but there seem 2 different types available and the 04 model seems to be the straight through type. Someone mentioned taking the pipe of and bending it but it would need to come about 30mm down and thats going to compromise the upper mount
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#6
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McMasterCarr has the isolation dampener you need, once you get the pipe sorted.
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#7
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Quote:
J
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2015 KTM 450 XCW 2014 350 XCF Wife's 2009 200 ec. Loving it 2007 Beta Rev 3 270 2007 KTM 200 XC Wife's Public Lands belong to the Public |
#8
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Here's a video on how to bend the neck.
https://www.youtube.com/watch?v=r-Nf7NztPfE When I bend the pipe's inlet pipe, I clamp the lower mount in a vice. Take a long wooden dowel ( procured from the wife's closet) , insert it in the inlet. Grab the outlet and manipulate the dowel to adjust the inlet neck where you want it. |
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