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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #1  
Old 07-27-2014, 07:32 PM
flatout111 flatout111 is offline
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Default What would make my ol' 99 EC300 so hard to start?

First of all, I am not very mechanically minded. Just being honest. Just a casual trail rider and sometimes go to the moto tracks. I've got an old 99 EC300 which is a nice trail bike. Old, for sure, but still cool.

My main issue is it is just super hard to start. When cold, I find it easiest to prop it up beside my shop so I can get a more forceful kick. pull the choke, don't give it any gas and it will kick over pretty quick if I start it once a week. But again, when cold you have to kick the hell out of it, honestly.

Once warm I can start it without having to prop it up and do the super kick but it still is far from easy. I am only 140 lbs and honestly when I stall it in tight terrain it wears me out having to kick it over. makes riding this otherwise great bike not so enjoyable.

Sure, I could take it to my local bike shop but not sure if want to put a whole lot of money in it and they charge a stupid amount to work on GasGas bikes and I honestly don't have a lot of money.

I've added some real cool parts to the bike and it is really a great bike but is a real pain to start, especially cold.

Any advice or help would be appreciated. I know its difficult without seeing it but worth a shot.

Pics attached. She runs real good and looks great fro the year but is a pain to start and restart.
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  #2  
Old 07-27-2014, 08:44 PM
jimjim jimjim is offline
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Check your reeds,look for damage,that can make it hard to start.
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  #3  
Old 07-27-2014, 08:58 PM
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bowhunter007 bowhunter007 is offline
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Do you know how hours on the top end? When mine was overdue, it was nearly impossible to start. Once fired, she ran fine...just down on power.
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Old 07-27-2014, 10:06 PM
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Rick Rick is offline
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Quote:
Originally Posted by flatout111 View Post
First of all, I am not very mechanically minded. Just being honest. Just a casual trail rider and sometimes go to the moto tracks. I've got an old 99 EC300 which is a nice trail bike. Old, for sure, but still cool.

My main issue is it is just super hard to start. When cold, I find it easiest to prop it up beside my shop so I can get a more forceful kick. pull the choke, don't give it any gas and it will kick over pretty quick if I start it once a week. But again, when cold you have to kick the hell out of it, honestly.

Once warm I can start it without having to prop it up and do the super kick but it still is far from easy. I am only 140 lbs and honestly when I stall it in tight terrain it wears me out having to kick it over. makes riding this otherwise great bike not so enjoyable.

Sure, I could take it to my local bike shop but not sure if want to put a whole lot of money in it and they charge a stupid amount to work on GasGas bikes and I honestly don't have a lot of money.

I've added some real cool parts to the bike and it is really a great bike but is a real pain to start, especially cold.

Any advice or help would be appreciated. I know its difficult without seeing it but worth a shot.

Pics attached. She runs real good and looks great fro the year but is a pain to start and restart.
Try turning on the gas and leaning the bike to the left until you get a little dribble of fuel to come out of the over flow hose.
Then choke it a give her a strong kick, make sure you follow through with the kick.

Replace plug and make sure it is gapped to proper spec.

I agree with checking the reed pedals for broken or damaged tips.
Same with the topend....low compression will have a negative effect on cold starting.

Hope this helps
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  #5  
Old 07-27-2014, 11:01 PM
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bowhunter007 bowhunter007 is offline
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If you find yourself inclined to tinker...take pics, as you go. Photos during unfamiliar mechanical projects have saved me more than once.
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  #6  
Old 07-28-2014, 01:57 AM
flatout111 flatout111 is offline
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Thanks for the input, guys. I'll keep you posted.
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  #7  
Old 07-28-2014, 10:08 AM
thejackrabbit thejackrabbit is offline
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try using a 2002+ yz250 kick start its much longer and comes out past the foot pegs making it much easier to get a good kick on it
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  #8  
Old 07-28-2014, 10:58 AM
WAZ WAZ is offline
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My EC300 was a right pain to start, I tried the YZ kickstart lever but it didn't help. Then I did a top end rebuild including reeds, and now it starts first kick. My reeds were burnt, chipped, delaminating and generally not sealing, so I think they had the most effect on starting.
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  #9  
Old 07-28-2014, 08:59 PM
flatout111 flatout111 is offline
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It probably does need a new top end so that is probably the issue. But it does start a bit easier when warm. Would it do that if it is top end? Sorry for the ignorant question. As I stated, I'm not that mechanically minded.
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  #10  
Old 07-29-2014, 12:16 PM
stian stian is offline
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an old buddy of mine has this old 200 Gasgas at the MX track. Havent done the top-end in 8 years. And this bike gets the beating everytime ;p

Reeds+plug+top end, 1 kick.
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