|
Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc. |
|
Thread Tools | Display Modes |
#1
|
|||
|
|||
shifting problem
Hello all
saturday first ride after pausing a year due to an injury... Had a little crash trying to drive over a lying tree downsides (bike fell on the right side). About 400 metres afterwards I couldnt change gears anymore. Bike is in third gear I think, I can start it and drive but can't shift down or up. The lever is moving, the cam is turning but nothing happens... Any ideas, what the problem could be? To have a first look, which side of the engine should I open? Do I have to remove the engine from the bike? Thx in advance Rob
__________________
greetings from austria muellersq _______________________ EC 300 2006, marzocchi 45 revalved by muellersq and gasgasrider.org , smartcarb, pv cover spacer by elvis74 |
#2
|
||||
|
||||
Right hand side inner clutch cover needs to come off. Check out the scorpion looking part of the gear lever and the bush it slides on. It is plastic and can become deformed with a big hit. I usually turn one up on the lathe out of alloy.
Even it this is ok you will be able to turn the shift drum and see if the problem is internal or external.
__________________
Back on a gassy! 2018 EC300! 🤘 Txt 280 07 to make me feel like a gumby again |
#3
|
|||
|
|||
Your shift return spring may have got broken or dislodged. Take off clutch and right hand side casing and have a look, fairly straight process which can be done with the engine in the bike
|
#4
|
|||
|
|||
Wow, that was fast!
Thx @ Gasser Nate and ian1987, any special tools besides clutchholder needed?
__________________
greetings from austria muellersq _______________________ EC 300 2006, marzocchi 45 revalved by muellersq and gasgasrider.org , smartcarb, pv cover spacer by elvis74 Last edited by muellersq; 04-23-2018 at 08:27 AM. |
#5
|
|||
|
|||
No other special tools required. Here's a link to a video on the subject.
https://www.youtube.com/watch?v=BEgO4L4owd8
__________________
'15 YAMAHA WR250F, '75 YAMAHA TY80 Gone: '00 380 EXC, '03 EC300, '07 YZ250, '07 250 XC-W, '08 YZ450F, '12 CRF250R |
#6
|
|||
|
|||
Before you take her apart just check that the lever isn’t making contact with the magneto cover
__________________
2003 txt250 Pro 2013 Ossa 280i |
#7
|
|||
|
|||
Yes, thx swazi_matt, I did check that and it can be moved freely up and down, it just doesn't shift. I think it has even more way than before while shifting worked well.
__________________
greetings from austria muellersq _______________________ EC 300 2006, marzocchi 45 revalved by muellersq and gasgasrider.org , smartcarb, pv cover spacer by elvis74 |
#8
|
|||
|
|||
Thx @ Dave
very helpful
__________________
greetings from austria muellersq _______________________ EC 300 2006, marzocchi 45 revalved by muellersq and gasgasrider.org , smartcarb, pv cover spacer by elvis74 |
#9
|
|||
|
|||
Update
Hi all, I'd like to update all the helpers.
My mechanic (didn't want to do it by myself) said the selector axis is bent, however... ;-( Pics to come if possible
__________________
greetings from austria muellersq _______________________ EC 300 2006, marzocchi 45 revalved by muellersq and gasgasrider.org , smartcarb, pv cover spacer by elvis74 |
#10
|
||||
|
||||
That is still a cheaper fix than splitting the cases.
|
Thread Tools | |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Thread Starter | Forum | Replies | Last Post |
I bought a 2000 xc and keep finding problem after problem | 675AZ | Enduro Engine - 2 stroke | 12 | 02-15-2013 07:25 PM |
Problem shifting into 1st gear. | jgas | Enduro Engine - 2 stroke | 9 | 01-31-2013 03:38 PM |
Shifting issues | koka-nee | Enduro Engine - 2 stroke | 3 | 01-26-2011 09:57 AM |
Shifting Problems | jyellard | Enduro Engine - 2 stroke | 2 | 05-18-2009 05:05 AM |
Not shifting while under load???? | zero_chances | Enduro Engine - 2 stroke | 4 | 02-16-2007 07:40 AM |