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Enduro Engine - 2 stroke Cylinder, Piston, Tranny, Bearings, Clutch, Pipes & Silencers, etc.


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  #1  
Old 01-19-2015, 10:02 PM
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Default What to check next???

I have a problem where my coolant level seems to be dropping by about 500ml after any ride?
I have pulled the head and checked the orings and replaced them with good second hand ones I had.
I have checked all connections and clamps.
Have replaced the thermostat section with a length of hose and a joiner.
My only other guess is that the water pump seal is gone.
I cannot see or smell any coolant/ water coming out but it still disappears?
Any ideas?
Cheers Mark


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  #2  
Old 01-19-2015, 10:30 PM
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Quote:
Originally Posted by wence View Post
I have a problem where my coolant level seems to be dropping by about 500ml after any ride?
I have pulled the head and checked the orings and replaced them with good second hand ones I had.
I have checked all connections and clamps.
Have replaced the thermostat section with a length of hose and a joiner.
My only other guess is that the water pump seal is gone.
I cannot see or smell any coolant/ water coming out but it still disappears?
Any ideas?
Cheers Mark
How is the transmission oil? Over full? Milky in color??

How about a pressure check of the cooling system??

I'd check the cap.....is it holding pressure, if not coolant escaping out the over flow.
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  #3  
Old 01-20-2015, 08:05 AM
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Trans oil is good.
I have re routed the overflow out so I can see if it is losing water.
If it is then the cap could be the issue.
Other than that maybe a slightly warped head?
Cheers Mark
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Old 01-20-2015, 02:21 PM
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Pressure test is quick and easy and will show where its from.

Strap a catch bottle on the overflow? Could be the cap. Could be a small hole in a rad too?
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Old 01-20-2015, 04:34 PM
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Had a radiator leak (small) right hand lower left, only apparent after
full on pipe climb
got home fine and replaced.
OEM rads seem inferior to aftermarket
Will post info on Monday
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  #6  
Old 01-20-2015, 04:45 PM
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Will try to sort a pressure test.
Already got aftermarket rads on and very strong beefed up scorpion guards and brace.
Cheers Mark
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2012 Gas gas ec 300 E
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  #7  
Old 01-21-2015, 03:49 AM
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Went for another ride today and kept a close eye on the overflow.
It did release some coolant whilst riding but did not seem to be heaps?
Will check level in rads tomorrow.
Could just be a dodgy cap.
Cheers Mark
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Old 01-24-2015, 03:03 PM
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Just an update.
The radiator had lost the same amount of coolant .
I took off the cap that I had changed to recently and then fixed the original so it would clamp down properly again.
Problem solved.
Thanks for all your help people.
Cheers Mark
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2008 280 Raga replica
2012 Gas gas ec 300 E
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  #9  
Old 01-24-2015, 05:54 PM
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Easy fix Mark!
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Old 01-24-2015, 06:54 PM
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Fortunately, yes.
I did however remove the thermostat and bought a piece of radiator hose with similar angles to that of the gasser originals and just cut and joined them with a joiner.
Cheers Mark
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