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Enduro Suspension Tuning & maintenance of Enduro forks, shocks, etc |
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#1
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Ohlins rear shock
i am looking at changing the oil on the rear Ohlins shock of my 2003 ec 250 can anyone give me some tips on the diassembly process and what kind of pressure we are looking at ? thanks.
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300 racing 2009 300 Factory replica 2014 250 XC 2018 SWM 250 TF1 1981 TXT 250 2003 |
#2
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Hi I have manuals in PDF format but they are too large to attach, any ideas on reducing file size?
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#3
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may be if you zip them or give me the site name ?
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300 racing 2009 300 Factory replica 2014 250 XC 2018 SWM 250 TF1 1981 TXT 250 2003 |
#4
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Not sure where your located, but for the time spent and the odd things that can pop up, I highly recommend Gary Borrelli at Borrelli Suspension in Mendota, Illinois (google him). He just did a complete service, total dis-assembly and clean on the 48mm Ohlins, and my Ohlins rear. Less than $300. It saved me a ton of time, and he knows what to eye ball on the tear down. A shock alone is surely much less. Plus you get cool stickers!
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2001 GG EC250, 2001 GG EC200 1980 KDX 175, 2002 KDX 220, 1979 KZ 1300 Vroom Vroom Some day a brand new bike... some day... |
#5
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I have the manual in .pdf that I have shared with others. PM me with your email and I'll try to send it tomorrow (it's on my work computer) It's around 5mb in size. Open offer for all.
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jeff '00 XC250 (mine) LTS front and rear suspension, power valve cover, carb jet kit and rear chain glide, RB Designs head mod, BRP tall triple clamp, backyard foot-peg lowering conversion. '04 EC250 (the kids) (he can do his own mods haha!) |
#6
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07 ec300 was 00 xc200 now a 00 xc300. now parting out. 99 ec300 (now a pile of parts which are for sale) Stainless Cycle - Motorcycle Bolt Kits www.stainlesscycle.com |
#7
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Wow! Thanks Stainless! If I would have known there was a manual like this available, I might have tackled this on my own. It's nice to see a very detailed, well documented, manual with very good prints. Maybe next time!
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2001 GG EC250, 2001 GG EC200 1980 KDX 175, 2002 KDX 220, 1979 KZ 1300 Vroom Vroom Some day a brand new bike... some day... |
#8
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yes you are right it look like a good bit of work. i just wanted to change the oil and i realize that i won't be able to refill the cartridge with gaz ..i am located in the southern caribbean any shop in FL?
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300 racing 2009 300 Factory replica 2014 250 XC 2018 SWM 250 TF1 1981 TXT 250 2003 |
#9
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Any welding shop with Nitrogen can refill it.
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