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Enduro Electrical & Wiring Lighting, Ignition, Wiring, Plugs, etc.


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  #1  
Old 09-22-2009, 07:55 AM
SideshowBob SideshowBob is offline
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Default Getting lighting back on my 2003 EC250

This thread is dedicated to the pursuit of functional lighting to get my 2003 EC250 road legal in NH (where I own property and pay taxes).

Road Legality in NH-
-Headlight w Hi/lo
-Tail and Brake Light
-Horn (bike horn)
-Mirror (easy)

What I know-
-Bike has a 2k3 Ignition
-I have a second set of 2003 EC handle bar controls (complete)
-I have a Hebo/GasGas headlight
-Not much else

Also have this thanks to this awesome site-



My plan right now is to buy a tail light brake light combo and slap it on there....



I need help ID'ing wires/plugs. I stared at the wiring diagram for a while to no avail. These were all wrapped in electrical tape under the seat next to the CDI, so I know they aren't critical.

All three from top-



Four prongs-


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  #2  
Old 09-22-2009, 07:57 AM
SideshowBob SideshowBob is offline
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Weird Plug-


Three Pronger-
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  #3  
Old 09-22-2009, 08:39 AM
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slocalspode slocalspode is offline
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I'll take a stab at it.
Weird three prong'er = turn signal flasher
4 bullet connectors = turn signals
flat 3 prong connector = tail lights, brake light.
See if this helps.


I did this to my 300 to try and make it road legal.

added a rectifier/regulator and a battery after doing the floating ground mod
to the 2K3 stator.
Hope that helps.
Jeff So. Cal.
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Old 09-22-2009, 08:52 AM
SideshowBob SideshowBob is offline
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Quote:
Originally Posted by slocalspode View Post
I'll take a stab at it.
Weird three prong'er = turn signal flasher
4 bullet connectors = turn signals
flat 3 prong connector = tail lights, brake light.
Hope that helps.
Jeff So. Cal.
Helps a lot! I figured when I started staring at the diagram again the flat 3 plug was rear lighting. I don't need turn signals for road legality, so those are going right back into a ball of electrical tape.
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Old 09-22-2009, 10:16 AM
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Why the battery?
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Old 09-22-2009, 10:22 AM
SideshowBob SideshowBob is offline
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Some states over here in the colony require the lights to be operational even when the bike is not running for street legality.


State regulations on road legality vary pretty widely. NH is very minimal, which is awesome.

This motto is no joke-
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Old 09-22-2009, 12:00 PM
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slocalspode slocalspode is offline
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Iancp5: "Why the battery?"
Two reasons. First one like SideShow said, Is legality. Ca. requires
the lights to be able to operate independent of the motor running.
Not that they ever check for that. It is just one of the rules.
The other is personal safety. I had a close call on my (other GasGas).
The one without a battery.
I'll paraphrase (copy) the post with my story. It came on page 5 of this
thread: "HOdo I go DC on my ec300"
http://www.gasgasrider.org/forum/showthread.php?t=1859
--------------------------------
I agree also, but if you have read the whole thread. Some of us like
the abuse of trying to wire in a battery and go "Full street legal"
Let me relate a little story that happened to me a couple weeks
ago.
I was getting on my bike after leaving work. It was after 6:00PM,
so it was dark. A friend stopped to talk to me while I was getting
the bike unlocked and started. This put a kink in my routine of
unlocking the bike and turning "on" the gas. Saying goodnight
I fired up the bike and started home. I get to the first LARGE
intersection, pull up to the red light and sit. BTW, I live in Los Angeles
near the LAX airport. Just as the light turns green and I take off, the
bike sputters to a stop and dies. Leaving me right in the middle of
two main streets. No lights..nothing. I can't reach the petcock with
my gloved hands. I kick like a fool while a flood of LA traffic flies past
me in their rush to get home. All I could do was wave my arms and
pray for good luck as I pushed the bike across the intersection dodging
cars till I got to the curb. Frightened the crap out of me. Thus my motivation
to get my GasGas'es equipped with a battery and a switch to allow me
to run all my lights without the engine running.
---------------------------------------------------------
So there are benefits of having a light that does not require the motor
to be running.
Like down a steep hill in the dark on a tight single track. Touch the
rear brake a tad too hard, kill the motor, and you are in trouble fast.
-----------
SideShow, Good luck in your street conversion.
Jeff So. Cal.
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Old 09-22-2009, 12:11 PM
SideshowBob SideshowBob is offline
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If I rode on the road for any reason other than to get to trails or for any extended period I would def consider something similar to that.
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  #9  
Old 09-22-2009, 02:22 PM
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iancp5 iancp5 is offline
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Jeez I wouldn't even dream (nightmare) of riding an enduro bike through London at night!
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Old 09-22-2009, 05:16 PM
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Ud_luz Ud_luz is offline
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Quote:
Originally Posted by slocalspode View Post
Iancp5: "Why the battery?"
Two reasons. First one like SideShow said, Is legality. Ca. requires
the lights to be able to operate independent of the motor running.
Not that they ever check for that. It is just one of the rules.
My CA legal factory legal 525exc does not have lights that work with the engine off. The horn and turn signal do but no running lights.
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